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Assembly instructions © 2010

      

PRODUCT GUIDE
MODEL  466742111

© 2010 Char-Broil, LLC    Columbus, GA  31902

Printed in China 

Serial Number

Date Purchased

IMPORTANT: Fill out the product record information below.

See rating label on grill for serial number.

For support and to register your 
grill, please visit us at 

www.charbroil.com

Estimated assembly time: 12 

minutes 

If you have questions or need 
assistance during assembly, 
please call 

1-800-241-7548

.

11/09/10 • G312-001-040801

The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; American Gourmet®; 
Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared 
Grilling That’s All About U®; Keepers of the Flame®;   Magneto®; New Braunfels Smoker Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®; 
RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®; The Big Easy®; U®;  Wild West Tradition®; and the following marks:

®

®

The following are trademarks of W.C. Bradley Co.:America's Legendary Barbeque Company™;   Advantage Series™; Auto-Clean™;Chef Tested™; Commercial 
Series™; Designer Series™;; Diamond Flame™; Double Chef™; Everybody Outside™; FastStart™;  FlavorMaster™; Front Avenue™; Grill 2 Go® Advantage™; 
Grill 2 Go® Ice™;   Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling’s Juicy Little Secret™; Incredible Taste. Infallible Results™; Infrared Inside™; Let’s Grill 
Something Together™; Longhorn™;; Precision Flame™; Quick2Burn™; QuickSet™; Ready When You Are™; Season, Set, And Savor™; Sizzle On The Grill™; 
SureFire™; Torchfork™; Trentino™; Universal Grill Parts™; You Bring the Party™      TEC™ is a trademark of Tec Infrared Grills.

Summary of Contents for 466742111

Page 1: ...l Lovers Infrared Grilling That s All About U Keepers of the Flame Magneto New Braunfels Smoker Company Patio Bistro Patio Caddie Patio Kitchen Pro Sear RED Quantum Santa Fe Sear and Grill Sierra Signature Series Sure2Burn The Big Easy U Wild WestTradition and the following marks The following are trademarks of W C Bradley Co America s Legendary Barbeque Company Advantage Series Auto Clean Chef Te...

Page 2: ...ch heading means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department THIS GRILL IS FOR OUTDOOR USE ONLY CAUTION Read and follow all safety statements assembly instructions and use a...

Page 3: ...Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electrical cords and or fuel supply ...

Page 4: ...vertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator safety feature activates the grill will only reach temperatures between 250 F and 300 F even with all burners on the high setting If your grill is not getting hotter than 250 F to 300 F these steps sho...

Page 5: ...eath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requires an accessory motor and spit rod that allows the meat to be turned at a constant speed Rotisserie cooking is best done in front of a special rotisserie burner or utilizing an indirect cooking burne...

Page 6: ...nades and Rubs To enhance the flavor of grilled foods a liquid marinade or dry rub can be used prior to cooking Meat can be either soaked or injected with liquid marinade up to 24 hours prior to grilling Dry rubs can be applied directly to the meat immediately before grilling www isitdoneyet gov GRILLING GUIDE Tips Tricks Wood Chips For extra smoke flavor when grilling try adding wood chips Soak t...

Page 7: ...ainless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolor due to heat chemicals or grease build up To maintain your grill s high quality appearance wash with mild detergent and warm water or use a stainless steel grill cleaner Baked on grease deposits may r...

Page 8: ...nexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder will vary by temperature A frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance Do not r...

Page 9: ... described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeated each time LP cylinder is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas le...

Page 10: ...P cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below or other similar 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Call f...

Page 11: ... clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot s If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before continuing Per...

Page 12: ...eaner Use nonabrasive scouring powder for stubborn stains Painted surfaces Wash with mild detergent or nonabrasive cleaner and warm soapy water Wipe dry with a soft nonabrasive cloth Stainless steel surfaces To maintain your grill s high quality appearance wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use Baked on grease deposits may require the use of an ...

Page 13: ...ing grates Store in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill covers offered by manufacturers Store grill indoors ONLY if LP cylinder is turned off and disconnected removed from grill and stored outdoors When removing grill from storage follow Cleaning the ...

Page 14: ...or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS LI...

Page 15: ...CART FRAME S 1 UPPER CART BRACE T 1 CONTROL PANEL U 1 MATCH HOLDER V 1 IGNITOR W 1 VALVE HOSE REGULATOR ASSEMBLY X 1 FRONT PANEL Y 1 UPPER BACK BRACE Z 1 LOWER BACK BRACE AA 1 HEAT SHIELD TANK BB 3 CONTROL KNOB CC 3 BEZEL DD 2 LEG EXTENDER EE 2 WHEEL FF 1 AXLE GG 2 TANK EXCLUSION WIRE HH 1 TANK EXCLUSION WIRE REAR II 1 SIDEBURNER SHELF JJ 1 DRIP PAN KK 1 SIDEBURNER LL 1 ELECTRODE F SB MM 1 SIDEBUR...

Page 16: ...A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA BB CC BB CC DD EE FF GG GG HH II JJ KK LL MM NN OO PARTS DIAGRAM 16 ...

Page 17: ...ce Upper Back Brace and Rear Tank Exclusion Wire Attach back braces to back of cart by inserting the ribs on back braces into the slots on rear legs and hooking the upper holes of back braces to the preassembled 10 24x1 2 machine screws Tighten the screws Hook rear tank exclusion wire onto rear of cart Upper Back Brace Lower Back Brace Rear Tank Exclusion Wire 17 ASSEMBLY ...

Page 18: ...e to insert other end into the hole on lower side brace on right cart frame Leg Extender Wheel Assembly Right Cart Frame Left Cart Frame Tank Exculsion Right Cart Frame Lower Side Brace Left Cart Frame Wheel assembly and Leg extender Push wheel assembly down until the axle bolt is locked securely by the clips on bottom of left legs Install leg extenders by lining up the locator tap correctly into ...

Page 19: ... support braces Make sure the brackets on firebox support brace are fitted into the opening of the brackets on upper side brace Right Side Shelf Hook right side shelf assembly to the preassembled 10 24x1 2 machine screws on cart Attach fascia to control panel with 10 24x3 8 wing screw Tighten all screws Repeat for sideburner shelf assembly 10 24X3 8 Wing Screw Qty 2 10 24X3 8 Wing Screw A B ...

Page 20: ...e sideburner valve is inside sideburner tube Secure sideburner with 5x9 fiber washer and 8 32 wing nut B Attach sideburner ignitor wire to sideburner electrode C Push control knob onto valve stem Place sideburner grate onto sideburner shelf D 5x9 Fiber Washer 8 32 Wing Nut Sideburner Grate Knob Sideburner Valve A C D Sideburner Ignitor Wire B Valve Sideburner Tube 5x9 Fiber Washer Qty 1 8 32 Wing ...

Page 21: ... onto firebox Place heat tents onto the V shape brackets Cooking Grate Heat Tent Lid assembly Place lid assembly onto firebox align hinges Hinges on lid fit inside hinges on firebox Secure using two hinge pins and hitch pins Hitch Pin Qty 2 Hinge Pin Qty 2 ...

Page 22: ...tom of firebox and place grease cup into grease cup clip Grease Cup Clip Grease Cup Swing Away Insert ends of swing away pivot wire into holes in sides of grill lid Insert ends of swing away leg wire into holes in sides of firebox NOTE Pivot and leg wires running side to side should be under wires running front to back If pivot and leg wires are on top Swing away is installed upside down Pivot Wir...

Page 23: ...ylinder into notches in tank support bracket Make sure cylinder valve is facing front of grill See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using Always keep LP cylinders in upright position during use transport and storage CAUTION Failure to install cylinder correctly may allow gas hose to be damaged in operation resulting in t...

Page 24: ...linder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spide...

Page 25: ...knob Inspect wire insulation and proper connection Replace wires if insulation is broken Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn off control and tank knobs wait 30 seconds turn tank knob on slowly light grill If flames are still low turn off control and tank knobs and disconnect regulator Reconnect regulator turn tank knob on...

Page 26: ...NOTES 26 ...

Page 27: ...Warranty Registration Department P O Box 1240 Columbus GA 31902 1240 27 ...

Page 28: ......

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