Charmhigh CHM-T560P4, User Manual

Page 1: ...长沙常衡机电设备有限公司 http www charmhigh net 1 2016 2 19 Technology Versus Future CHARMHIGH TECHNOLOGY LIMITED CHM T560P4 PICK AND PLACE MACHINE USER MANUAL V2 5 2 0 1 0 ...

Page 2: ...dit 14 6 1 4 Panel edit 16 6 1 5 PCB calibrate 17 6 2 RUN 19 7 TEST 21 8 SET 22 8 1 SYSTEM SET 23 8 3 BACKUP AND RECOVERY 25 9 FILE MANAGE 26 9 1 GENERATE CSV FILE 26 9 1 1 BY ALTIUM DESIGNER 26 9 2 FILE CONVERT 28 9 2 1 CSV File 29 9 2 2 Material stack station list 30 9 2 3 Components list 31 9 2 4 Batch 错误 未定义书签 10 LOG 32 11 SYSTEM LOG 33 12 MAINTENANCE 34 3 WARRANTY 35 4 CONTACT US 错误 未定义书签 ...

Page 3: ...2 1 Version update ...

Page 4: ... accuracy 4 Keep it away from child 5 Don t dismounting machine randomly it will lose of accuracy or broke the machine 6 Make sure power supply and air supply is standard and in good condition 7 Make sure power supply connect earth well 8 Don t touch machine during working 9 Power cord only use for this machine 10 Please read manual carefully before using ...

Page 5: ...m 8mm 12mm 16mm 24mm for option 11pcs general IC stack Support IC tray Vision detection Up down camera Motor control XY axis stepper motor with encoder Flexible S deceleration Z axis reset detection Component leakage detection Vacuum detection vision detection Main board High reliability industry motherboard Touch screen 7 inches industry screen Operation system Embedded Linux system External air ...

Page 6: ...r 4 Bulk IC material stack put some loose packed ICs 5 Full Touch screen Touch pen or external USB mouse supported 6 Power 220v or 110v fuse inside it 7 Emergency button press it will emergency stop rotate to right it will pop out and back to normal working 8 Power switch turn ON OFF machine 9 USB connect external USB flash 10 Up looking camera use for component positioning and angle calibration 1...

Page 7: ...6 12 Pneumatic Feeder standard Yamaha feeder 8mm 12mm 16mm 24mm or Tube feeder ...

Page 8: ...ft side up triangle corner used to check alarm detail and history 2 Run Used to manage and run the working file 3 Test Used to test the machine s functions can t amend any value just for testing 4 Set For machine settings and system set 5 Statistic Used to view statistics 6 System log For the record information 7 Files used to manage files and convert work file ...

Page 9: ...e 2 New create a new working file by yourself 3 Delete delete work file 4 Edit Edit the selected working file 5 Load loading the selected working file and ready to run 6 Back on the right side up corner of the screen used to back to last page 6 1 Edit work file Below image is edit work file ...

Page 10: ...heet 3 Insert insert a new component before current component 4 Delete delete a component 5 Edit edit the selected component 6 Save after amend the component list you need to save if not save in time the save button will twinkle then press the button and save the twinkle end 6 1 1 1 Edit Component Below image ...

Page 11: ...more accuracy 4 Height it is used for component height setting 0 5 is default value for under 3mm height component More smaller value means the component height will more lower means the Z axis goes more down For higher component you need to set higher value Note machine general height is 0 5mm the general PCB thickness is 1 6mm you can adjust the height according to the thickness of your PCB 5 An...

Page 12: ...ng inspection means forbid throwing materials due to lack of vacuum Note 1 If you have enable use vision function then this function can be OFF 13 Use vision means open camera vision system if turn off the speed will increase but accuracy will be lower 14 Coord Set After press the cross machine head moving to the component position and you can move the arrow to set the component position seeing fr...

Page 13: ...tioning nozzle position not that accurate 3 Two point means diagonal positioning left up corner and right down corner We suggest use this function for some big ICs pictures as below Left up corner right down corner Note use this way of positioning don t view printing silk frame silk printing not accurate you need to view the bonding pad 4 Move L for low speed H for high speed 5 Set press it for sa...

Page 14: ... If edit the stack ID all the component will be changed as well b X Y offset Default value is 0 after adjust the picking position it will be changed c Take Height means picking height the component in the reel if too high you can set the take height d Take delay it means the picking head stopping time on the component It is for heavy component and ICs e EC height means component height normal comp...

Page 15: ... same as component edit as above m Use vision function the same as component edit as above n Coord set press to select the pick position image as below For picking position the cross must aim and pick the first component showing on the feeder PIC6 7 6 1 3 IC Tray edit IC tray stack number from 101 119 software allow max 20pcs IC tray IC tray fixed on the holding area you can put anywhere on the ma...

Page 16: ...center coord X Y on the left down side corner 2 Last IC center coord X Y on the right up side corner 3 X Y direction number The number of X Y direction on IC 4 Start IC number from number 0 IC number from left to right up to down when running machine will start from your selected IC number ...

Page 17: ... PCB quantity for X and Y direction And each board s X and Y direction Spacing means board size you can use a ruler to measure the size then machine will calculate the origin point automatically Reference teaching video Batch 1 Array https www youtube com watch v HrLop77IaJ8 feature youtu be Batch 2 coordinate www youtube com watch v kuQAqu MFS4 6 1 4 1 Coord Coordinate way image as below PIC6 10 ...

Page 18: ...eans you can adjust one single component in this new PCB New work file will show Single at end for the name 6 1 5 PCB calibrate Due to each PCB is different it has some offset when placing the second board in order to ensure the accuracy you need to calibrate the actual position of the PCB and component Machine will auto find 2 components position of PCB more smaller component higher precision Ima...

Page 19: ...onent Mark point you can use 2 random components as Mark point or use the mark point of this PCB directly after positioning the two points then all of other components of this PCB will be correction automatically Note 2 mark points need to be far apart such as one in left up corner and another in right down corner ...

Page 20: ...19 PIC6 13 How to set Mark point Auto Calibration CHMT 5 series models www youtube com watch v HLL6ignTYyU 6 2 Run After work file completion now you can run this file Image as below ...

Page 21: ...art number for IC tray 8 Up looking camera press it will show the component by up looking camera 9 Working lamp 10 PCB calibrate 11 Vacuum detect if you turn off vacuum detect machine will not detection of pick failure 12 Head to the machine initial position press it the head will move to the initial position convenient for your operation 13 Step single step 14 Run 15 Stop end working ...

Page 22: ...work light 6 Down work light 7 Work light 8 Material stack position press it to selected pick position 9 PCB origin head moves to PCB origin 10 Move move the head position randomly 11 Feeder test feeder s Feeding function 12 Nozzle 1 to up camera move nozzle 1 2 to up looking camera 13 To far nozzle back to the farthest place of origin point 14 Machine origin press it and back to origin ...

Page 23: ...any times machine will alarm and stop working 3 Z Axis detect if you turn on this function if Z axis lose step when mounting Z axis will back to origin automatically Turn on this function will help to prevent Z axis due to incorrect setting of component height 4 Auto Calib PCB if you turn on this function machine will doing PCB calibrate automatically by down looking camera before running 5 Run sp...

Page 24: ...1 position then set the nozzle2 3 4 Aim at the center of the cross 3 Vacuum detection set 4 Use system stack offset if turn on this function stack offset will be saved in system different work files all use one same offset If turn off this function stack offset will be saved in work file not system different work files have different offset information Usually we suggest turn off this function 5 T...

Page 25: ...current pressure So that you can check if the vacuum pump in good condition 2 Vacuum2 Blow gas change to nozzle1 2 to Blow gas condition 3 Value sheet AP value means Atmospheric pressure value it means nozzle not suck any component Vacuum value means the value after suck the component minus the AP value bigger vacuum value better mounting effect Note AP value and vacuum value will display after 1 ...

Page 26: ...e will continue mounting Note threshold value1 MUST bigger than the vacuum value when machine at no suction condition threshold value1 MUST be less than threshold value2 We suggest threshold value1 less than threshold value2 about 0 2 threshold value2 MUST less than the current vacuum value about 0 3 Note Current vacuum value get from 1 3 times good suction 8 3 Backup and recovery PIC8 4 1 Backup ...

Page 27: ...ch machine can be recognize 2 File view check all the current CSV file and DPV file in system 3 File Load In Load Out Insert USB flash and load in or load out the CSV or DPV file 9 1 Generate CSV file Running this pnp machine one way is you can create new file manually another way is simple generate the CSV file from your PCB design software and then load the CSV file into machine convert to DPV f...

Page 28: ...entifies different material stack by designator of component 2 Set PCB origin figure as below note for top layer setting origin in left bottom corner of PCB for bottom layer setting origin in bottom right corner of PCB and check mirror image option when converting PIC9 2 3 Image as below select File Assembly Output Generates pick and place for files in menu bar ...

Page 29: ...low select CSV and Metric in popup dialog box click OK to finish PIC9 4 9 2 File convert After generate the CSV file all of generated CSV files in system are displayed in the list then convert it to DPV file picture as below ...

Page 30: ...en select the CSV to convert 2 Delete delete selected CSV file 9 2 1 CSV File After selected one CSV file display as below all the components information included PIC9 6 1 Edit edit information of selected component ...

Page 31: ...ts then how many stacks PIC9 7 1 Edit Edit selected material stack Note all of relevant components will be changed if amend this stack 2 Delete Delete the selected material stack Note all of relevant components will be delete if delete this stack 3 Resort ID The material stack ID starting from 1 in ascending order 4 Reverse angle Use this function will make the selected stack of components will ro...

Page 32: ...umber starting from 1 in ascending order 4 Use dual nozzle1 Use nozzle1 and nozzle2 pick component in same material stack NOTE All components must 1 2 1 2 in order 5 Use dual nozzle2 Means nozzle1 take component of stack1 and nozzle2 take component of stack2 then placing to two components It only can used to near by stacks ...

Page 33: ...10 Log Log list as below it records all the history of mounting PIC10 1 1 Log list Each line records information of one running time 2 Record image as below displays the detail running information PIC10 2 ...

Page 34: ...33 11 System log System log used to view all kinds of records generated by the system image as show below PIC11 1 ...

Page 35: ...Maintenance 1 Close power switch and air source after working done clearing the machine 2 Add some grease to the bearings regularly according to actual condition make sure machine working in smooth condition ...

Page 36: ...es are breakdown we will send a new one to you after receiving the broken one During warranty period freight of send back to us is paid by user freight of send to user is paid by us Problems caused by below we provide paid repair during warranty period Faulty operation disassembly without permission Using environment that do not fit for specification Wrong power supply Earthquake fire lightning or...