Charnwood W650, Owner'S Manual

Page 1: ...S MANUAL MODEL W650 Updated June 2018 Charnwood Cedar Court Walker Road Hilltop Industrial Estate Bardon Hill Leicestershire LE67 1TU Tel 01530 516 926 Fax 01530 516 929 email sales charnwood net website www charnwood net ...

Page 2: ... 7 Keep children away All visitors should be kept a safe distance from the work area 8 Make workshop childproof Use padlocks master switches and remove starter keys 9 Do not force the machine It will do the job better and be safer at the rate for which it is designed 10 Use the right tools Do not force the machine or attachments to do a job for which they are not designed Contact the manufacturer ...

Page 3: ...ANDS WITHIN 30cm OF THE BLADE 7 Do not cut material that is badly warped or which has screws or nails in it 8 Be extra vigilant when cutting stock which has loose knots in it as these may fly out of the saw 9 NEVER remove the table insert when the saw is running 10 To avoid exposure to hazardous dust do not use this saw without connecting it to a suitable dust extractor 11 Always work with a sharp...

Page 4: ... ripping width using fence 610 mm 24 Maximum cross cutting width 550mm 700mm fence front rear of table Dust extractor hose connection 100mm Overall Dimensions WxDxH 1430mm x 1340mm x 1130mm Weight Gross Nett 150kg 125 kg Unpacking The saw is shipped in two parts a crate and a box Open both and carefully unpack all of the contents Remove the greased paper from the table sliding carriage and clean w...

Page 5: ...ise yourself with the parts Assembly Tilt the machine to one side and prop it up securely Screw in 2 feet repeat for the other side and adjust them so that the saw is level and stable The feet have spanner flats to assist Unscrew the four bolts and use them with their washers to secure the side extension table to the main table by passing them through the holes in the extension table ...

Page 6: ...back of the side extension Use four bolts and washers provided to fix the rear extension to the main cast iron table The final table assembly should look like this with four bolts securing the rear extension table to the cast iron table and two bolts securing the rear extension table to the side extension table Use the long fence again to check the level of all 3 tables Loosen the four bolts indic...

Page 7: ...ted on eccentric nuts Should it ever be necessary their position can be adjusted with a 14mm spanner to remove any sideways play in the table The guide rail is fitted with front and rear travel stops Move the rear stop to the back of the slot Remove the front stop completely and fit the sliding carriage on to the guide rail so that the four bearing guides are located in the matching grooves on eac...

Page 8: ...ontally aligned with the main table It should also be slightly higher Up to 1mm in order to allow a clamped workpiece to move across the main table Adjustment can be made by loosening the appropriate nuts bolts holding the four mounting brackets Level Adjustment Height Adjustment The sliding mitre fence can be used on either side of the blade Slide the T bar into a slot in the main table Holes are...

Page 9: ...all of the blade Turn clockwise to raise the blade Raise the blade loosen the nut and bolt in the crown guard and fit it over the riving knife Tighten the black nut so that the guard is secure Fit the second hand wheel to the spindle protruding from the right hand side of the saw This controls the blade angle Remove the four screws by the dust extraction outlet and use them to fix the 100mm hose c...

Page 10: ...ll not foul any timber that is being cut Using the five bolts in the front of the table attach the rip fence measuring scale Place the long fence against the right hand side of the saw blade so that it projects over the measuring scale Ensure that Zero on the scale is in line with the left hand edge of the long fence Then tighten the bolts Take the rip fence guide rail and remove one nut and washe...

Page 11: ...instead lock the micro adjuster knob Use the micro adjuster screw to guide the fence to the exact position that you want Lock the fence in position with the main locking knob The rip fence may be fitted in 2 positions The low position is used when cutting narrow material close to the blade to avoid the fence catching on the crown guard The high position is the standard position used for general cu...

Page 12: ...nd remove it By hand rotate the blade until the hole in the collar on the right hand side of the blade can be accessed Insert the end of the tommy bar into the hole to act as a spindle lock Use the 17mm spanner provided to unlock the nut on the saw spindle Remove the nut the washer the saw flange and the blade Please Note The Nut is Left Hand Thread Turn clockwise to undo ...

Page 13: ...rotate further on the pivot point and remain parallel to the table after the adjustment Use a sharp craft knife to carefully extend the slot at the rear of the guard by approximately 7mm You might find this easier if the two sides of the guard are first split Remove the five recessed head screws from the table insert using a screwdriver Lift out the insert The nut holding the riving knife can now ...

Page 14: ... guidance Aligning The Blade To The Table Mitre T Slot Disconnect the saw from the power supply and remove the blue panel from side of the saw base Loosen but do not fully undo the four M8 hex cap head bolts under the front and rear of the cast table using a 6mm hex key Next using a 5mm hex key loosen the two cap head bolts accessed through the side of the base under the sliding table ...

Page 15: ...ou are satisfied the blade is aligned tighten the six bolts and replace the side panel prior to use Adjusting The Blade Angle Stops Locate the adjustable bolt fitted to the slot in the saw trunnion This can be accessed through the tilt locking handle slot on the front of the machine Loosen the bolt using a 6mm Allen key and tilt the blade accurately to 45 degrees Retighten the bolt ensuring that i...

Page 16: ...d further conforms to the machinery example for which the EC type examination Certificate No BM 50188738 AN 50188739 have been issued by TUV Rheinland LGA Products GmbH Tillystrasse 2 90431 Nurnberg I hereby declare that equipment named above has been tested and found to comply with the relevant sections of the above referenced specifications The machinery complies with all essential requirements ...

Page 17: ... PARTS DIAGRAM A CHARNWOOD W650 PARTS LIST A Part No Description Part No Description A001 Underprop A002 Lower Leg A003 Hex Bolt M6 x 16mm A004 Washer M6 A005 Hex Nut M6 A006 Cover Board A010 Guide Rail A011 Hex Nut M8 ...

Page 18: ... A055 Square Neck Bolt M6 x 35 A056 Screw M8 x 45mm A057 Fence A058 Hand Wheel A059 Screw M6 x 16mm A060 C Ring 12mm A061 Bearing GE12E A062 C Ring 22mm A063 Bracket A064 Thread Spindle A065 Large Washer M8 A066 Spring Washer M8 A067 Hex Bolt M8 x 65mm A068 Screw A069 Locking Handle A070 Spring A071 Locking Bush A072 Spring Pin 3 x 20mm A073 Locking Spindle A074 Hex Nut M12 A075 Hex Flange Nut M12...

Page 19: ...08 Washer M6 B009 T Shaped Bolt B010 Grub Screw M8 x 10mm B011 Homocentric Nut B012 Socket C S Screw M6 x 35mm B013 Rhombic Handgrip B014 Washer M6 B015 Connecting Block B018 Plastic End Block B020 Angle Fence Extrusion B021 E Ring 12mm B022 Press Handle B023 Square Nut B024 Angle Ruler B025 Sliding Table B026 Nyloc Nut M10 B027 Washer M10 B028 Length Stop Plate B029 Ratchet Handle B030 Washer M6 ...

Page 20: ...Plate C009 Space Bush C010 Screw M6 x 35mm C011 Screw M4 x 10mm C012 Large Washer M4 C013 Compressed Dust Collector C014 Screw M6 x 20mm C015 Hex Nut M6 C016 Screw M4 x 8mm C017 Washer M4 C018 Pointer C019 Pointer Support C020 Washer M8 C021 Hex Nut M8 C022 Circumrotate Bracket C023 Screw M8 x 25mm C024 Spring Washer M8 C025 Washer M8 C026 Circumrotate Support C027 Square Nut C028 Screw M4 x 10mm ...

Page 21: ...ate Plate C050 Thin Hex Nut M16 C051 Thread Bolt C052 C Ring 32mm C053 Hex Bolt M6 x 20mm C054 Spring Washer M6 C055 Large Washer C056 Key 5 x 20mm C057 Driven Pulley C058 C Ring 35mm C059 Bearing 6003 C060 Saw Axis C061 Saw Blade C062 Platen C063 Large Washer C064 Hex Nut M10 LH C065 Screw M6 x 16mm C066 Linking Plate C067 Parallel Plate C068 Large Washer C069 Hex Locking Nut M6 C070 Large Washer...