CIMLINE Magma 410, Owner'S/Operator'S Manual

Page 1: ...1 Melter Applicator Owner Operator Manual 2601 Niagara Lane Plymouth MN 55447 763 557 1982 877 841 0848 Fax 763 557 1971 Part 161462 Revised 3 4 16 Magma 410 ...

Page 2: ...gine and Burner Wiring Harness 22 Switch Panel 23 Temperature Control Wiring Diagram 24 Relay Panel 25 Main Supply Harness 26 Primary Control 27 Dual Hose Relay Panel 28 Dual Heated Hose Control Panel 29 Hydraulic Schematic 30 Hydraulic Manifold Parts List 31 Electrical Components 32 Isuzu Diesel Engine and Pump Parts List See supplement for compressor models 33 Plumbing System Parts List 34 35 Ma...

Page 3: ... The use of this manual in sures accurate adjustments operation and proper lubrication of your equipment Please keep it handy Any parts orders or service problems relating to CIMLINE equipment should be di rected to the CIMLINE Parts Department at either 763 557 1982 or 800 328 3874 When ordering parts please have the following information available Serial Number ____________________________ Model...

Page 4: ...l hose 8 Do not operate without safety cover on hose 9 Do not touch exhaust stacks or mufflers 10 Wear heavy leather boots or shoes 11 Wear long pants with no cuffs WARNING Do not over fill the melting tank For best results add only as much material as required for the job or a maximum of 75 of tank capacity Model 410 308 gallons WARNING On a new Melter applicator or a unit that has been idle for ...

Page 5: ...5 Model Number A in cm B in cm C in cm Weight lbs kg empty 410 89 226 188 478 93 236 5420 2458 Weights are without options Weights and Dimensions ...

Page 6: ...rate of the material being pumped to the hose and sealing wand by changing the pressure setting Turning the valve clock wise will increase the pressure which in turn will increase the flow During sealing oper ations this valve alone can be used to regulate flow 8 Sealing Hose Valve Opening this valve will allow the material being pumped to flow through the hose and sealing wand The valve should be...

Page 7: ...7 Controls and Their Functions ...

Page 8: ...8 1 SETUP A Set Flow control to 9 B Set all control switches to up 2 START ENGINE A Turn key on engine control to 1 B Heat glow plugs 3 5 seconds C Turn key to 2 D Release when engine starts Start up ...

Page 9: ...9 3 WAND A Unlock Boom B Place wand in port 4 Ready for Work When all 3 GREEN lights are on A Set Flow to 0 B Pin Wand trigger and set handle forward C Set Flow to desired level D Start Sealing Start up ...

Page 10: ... controller by following the directions below 1 Press and hold set button A for 5 sec Light B will turn on while in the setting mode 2 Press UP or DOWN button until desired temp is shown 3 Press set button A light B will turn off and the readout will display actual temperature 4 Indicator light B will remain on anytime the burner is run ning Loading Empty Tank All material must be clean Keep all f...

Page 11: ...mp control switch to reverse R D Set flow to 9 Hose Clean out Let pump run in reverse for 2 minutes Pump Clean out Unpin wand trigger Continue running pump in reverse for 2 minutes Shut down Shut Engine off by turning key to 0 Set all control switches up Move Boom to travel position and lock Store wand ...

Page 12: ...unplug the hose On cold and windy days it is very important to maintain material flow through the hose at all times This requires keeping the material up to temperature and return ing the wand to the access port anytime the wand will be shut off for more than 30 seconds to a minute If the hose plugs during sealing operations one of the follow ing procedures should be followed 1 Immediately remove ...

Page 13: ...low the material to cool down enough so that the burner will have to run for a period of time long enough to heat the hose sufficiently The actual time required will vary depending on how much material and what type of material is left in the hose Thermal regulating gate must be wide open On propane units the stack diverter must be closed 4 If the unit is clogged and the above two procedures are n...

Page 14: ...Wipe out dirt from inside cover and from housing Check engine manual for washing instructions We recommend stocking replacement filters Diesel Units Use of high quality detergent oil of API American Petroleum Institute service class CC or CD grade Select the viscosity based on the air temperature at the time of operation Check your engine manual for other recommendations Burner There are several i...

Page 15: ...cleaner element X Inspect spark plugs and breaker pts Propane units only X Inspect burner motor brushes replace if worn out X Inspect burner nozzle electrode head pos adjust if nec X Change engine oil and oil filter X Grease agitator bearing block load adapter X Inspect fuel filter replace if dirty X Inspect Diesel burner electric eye clean if dirty X Grease wheel bearings X Inspect chamber lining...

Page 16: ...ommend that you do not mix oil brands Mixing any oils engine oil transmission fluid etc adversely affects each manufacturers formula COLD OIL LEVEL Model 150 Model 230 Model 410 Hydraulic Reserve Capacity 30 Gallons Hydraulic Oil Type Conoco MV32 or equiv Diesel Fuel Capacity 30 Gallons Diesel Fuel Type ASTM D975 No 2 Heat Transfer Oil Capacity 21 Gal 26 Gal 36 Gal Heat Transfer Oil Type See Specs...

Page 17: ...tives to make the oil con form to different applications YOU MUST CLARIFY with the supplier that the oil is to be used in a heat transfer system to avoid any potential problems Oil is also available from CIMLINE in 5 and 30 Gallon containers for ship out NOTE CIMLINE Melter Applicators include and expansion tank that cools the oil that is exposed to the outside air When the oil heats up and expand...

Page 18: ...he number of inches of mate rial in the tank For example 1052 divided by 231 4 55 4 55 x 2 of material 9 11 Volume of tank in cubic inches for each inch of material MATERIAL VAT MODEL 410 13 9 GALLONS PER INCH INSULATION AIR OIL Material Depth Model 410 3210 Cubic Inches 2 27 79 4 55 58 6 83 38 8 111 17 10 138 96 12 166 75 14 194 55 16 222 34 18 250 13 20 277 92 22 305 71 24 333 5 26 361 3 28 389 ...

Page 19: ...lumbing and valve to melt material Low hydraulic level Check oil level Foreign object lodged in line Remove foreign object Pump damaged Repair or replace pump Material pump rotates but does not pump material Pump worn or damaged Repair or replace pump Pump rotating in wrong direction Reverse pump switch Pump inlet line plugged Check matl tank grid and lines for ob Too much material left in lines H...

Page 20: ...20 Parts Section ...

Page 21: ...21 Complete Wiring Diagram ...

Page 22: ...22 Wiring Diagrams Engine Harness ...

Page 23: ...23 Wiring Diagram Switch Plate ...

Page 24: ...24 Wiring Diagrams Temperature Control Panel ...

Page 25: ...25 Wiring Diagrams Relay Panel ...

Page 26: ...26 Wiring Diagrams Main Supply Harness ...

Page 27: ...27 Wiring Diagrams Burner ...

Page 28: ...ol Panel 3 405928 Gen Mount Weld engine side 13 421400 Control Box Lid 4 111744 Pulley 14 420314 Door Stop 5 405269 Top Gen Tightener Weld 15 153814 Latch 6 420979 Plate Adjustement Bracket 16 152754 Strain Relief 7 405270 Btm Gen Tightener Weld 17 404810 Contorl Box 8 130340 Hose Relay 18 152817 Hinge 9 130113 Relay 19 152813 Hinge 10 130614s Relay Panel Assy 110974 Belt not Shown ...

Page 29: ...29 Wiring Diagrams Dual Heated Hose Control Panel ...

Page 30: ...30 Hydraulic Schematic For Compressor Hydraulics see Supplement manual ...

Page 31: ... Description 1 172371 Hyd Manifold 2 171597 Guage 3 Relief Valve 4 Spool and Coil Kit for Matl Pump 5 Spool and Coil Kit for TFC 6 Spool and Coil Kit for Agitator 7 Rotary Flow Control Hydraulic Manifold Components ...

Page 32: ...32 Hydraulic Schematic Dual Pump Option For Compressor Hydraulics see Supplement manual ...

Page 33: ... 3 Fwd Rev Switch Switch Cover 4 130350 Temperature Controller 200548 Matl Program Key 200549 Heat Transfer Oil Program Key Heated Hose Program Key 5 152119 Fuse Holder 130505 Fuse 18A 6 130222 Relay 7 130113 Relay 8 153870 Relay Socket 9 130097 Heat transfer Oil Thermocouple 153621 Material Thermocouple not Shown ...

Page 34: ... Engine 111340 Fuel Filter Compressor Engine 6 152047 Rubber Isolator 7 422167 Engine Mount RH 8 425244 Engine Mount LH 9 406016 Generator with Pulley 10 110036 Belt A 31 Non Compressor Engine 111665 Belt A 33 Compressor Engine 11 171876 Twin Hydraulic Pump Non Compressor Engine 172282 Triple Hydraulic Pump Compressor Engine 12 111108 Micro Panel 13 Key 406599 Filter Kit for Non Compressor Engine ...

Page 35: ...set Flange Weld 28 403045 Flange Adapter 10 152127 3 Gasket 29 403909 Offset Pipe 11 405952 Material Manifold 30 404842 Spigot w Handle 12 152280 Swivel 31 154985 Ball Valve w Adapter 13 120909 Pipe Nipple 32 425696 Valve Adapter Rod 14 120903 Pipe Bushing 33 407344 Bearing Plate 15 120902 Ball Valve w Extension 34 404426 Bearing Mount 154985 Ball Valve w o Extension 35 404294 Ear Weldment 16 1209...

Page 36: ...36 Material Plumbing Components ...

Page 37: ...37 Material Plumbing Components Dual Pump Option ...

Page 38: ...38 Material Plumbing Components Dual Pump Option ...

Page 39: ...39 Material Pump Parts List For Reference Only We do not stock rebuild parts 120803 20 GPM 154151 30 GPM ...

Page 40: ...40 Material Pump Parts List For Reference Only We do not stock rebuild parts ...

Page 41: ... 4 120412 Pipe Nipple 16 427116 Spring Guard 5 120560 Ball Valve 17 155272 Metal Sleeve 6 130323 Switch qty 2 18 111725 Brass Washer 7 427557 Handle Weld 19 100207 Hex Nut 8 407232 2 5 Swivel Disk 20 100169 Lock Nut 9 403905 Vlave Lever Weld 21 130224 Boot 10 427358 Engagement Rod 22 130580 Harness 11 416863 Control Rod 23 407084 Heated Hose Kit 12 130155 Clevis 24 406821 TFC Repair Kit ...

Page 42: ...rtened or angled on field for specific applications 3 8 NPT X 3 1 2 long tube Angled tip May be flattened in field for different applications 3 4 NPT inlet 120567 Reducer Required 2 or 3 wide band 3 4 NPT inlet 3 8 OD orifice 3 1 8 OD plate Uniform band provided by disc shape Pivoting Shoe Sealing Wand Attachments PIVOTING SHOE 403137 SEALING DISC 3 5 403162 SEALING DISC 2 5 404528 1 8 SEALING TIP...

Page 43: ...gitator Motor Mount 410 7 420170S Cover 12 420171 Adjustment Angle 8 110488 Chain 13 100295 3 8 x 3 Full Thread Bolt 9 111087 Sprocket 50BS30 x 1 50 14 111088 Sprocket 50BS14 x 1 10 170602 Motor Agitation 410 15 171173 Load Adapter 171081 Seal Kit For 170602 16 420169 Motor Mount Plate 17 110294 3 8 x 2 Key ...

Page 44: ... Motor Oil Burner 5 155001 Pump Oil 6 152106 Electrode Rod Ins Assy 7 152128 Gasket Burner Flange 8 152173 Ignition Transformer Assy 9 152200 Oil Valve 10 200352 Primary Control assy 11 120443 Air Tube 12 153446 Burner Head 410 13 152398 Air Inlet Guide 14 152399 Coupling 15 152466 Blower Wheel 16 152105 Electric Eye Assy 130166 Fuel Pressure Gauge Not Shown ...

Page 45: ...2893 Combustion Chamber Skin 2 403400 Chamber Lining Kit board 3 402898 Burner Mount 4 417041 Inspection Cover 5 402923 Lining Retainer 6 424534 Burner Cover 7 406252 Burner Hinge 8 153417 Bottom Insulation Kit 410 Blanket 9 152487 Blanket 404518 Heat Chamber Assy Items 1 5 and 9 ...

Page 46: ...72373 Diesel Tank 3 172127 Return Filter Assy Non Compressor 172185 Return Filter Assy Compressor 4 170407 Element Return Filter Non Compressor Element Return Filter Compressor 5 152044 Filler Cap Assy 6 171631 Sight Gauge 7 172186 Suction Strainer 8 155396 Fuel Gauge Cap 9 120743 Fuel Shut off Valve ...

Page 47: ...04341 Dipstick Cap Assy 7 422512 Gate Lever 8 152038 Handle Grip 9 130050 Breakaway Switch 153638 Cable For Breakaway Switch 10 130020 Thermometer 4 Stem 11 416714 Gate 12 130375 Amber Clearance Light 13 403907 Wand Holder 14 150656 Stop Tail Light w License Light 15 130374 Red Clearance Light 403910 Heat Transfer Oil 5 Gallon Pail 152842 Heat Transfer Oil 30 Gallon Drum 154731 Heat Transfer Oil 5...

Page 48: ...lectric Eye 2 200352 Primary Control 3 130113 Relay Heated Hose Burner 4 152399 Coupling 5 200482 Controller 6 153537 Fuse 10 Amp Qty 5 7 130097 Thermocouple Oil 8 153621 Thermocouple Pump 9 153644 Fuse ABC 15 404695 Complete Spare Parts Kit 1 2 6 9 3 4 5 8 7 ...

Page 49: ...49 Notes ...

Page 50: ...50 Notes ...

Page 51: ...51 Notes ...

Page 52: ...52 2601 Niagara Lane Plymouth MN 55447 763 557 1982 800 328 3874 Fax 763 557 1971 ...