Clarke 2245315, Operation & Maintenance Instructions Manual

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC0721 200L BELT DRIVEN AIR COMPRESSOR MODEL NO BOXER II 14 200 PART NO 2245315 ...

Page 2: ...on to the treatment recycling recovery and environmentally sound disposal of the WEEE In effect this means that this product must not be disposed of with general household waste It must be disposed of according to the laws governing Waste Electrical and Electronic Equipment WEEE at a recognised disposal facility GUARANTEE This CLARKE product is guaranteed against faulty manufacture for a period of...

Page 3: ...d down 9 When spraying flammable materials e g cellulose paint ensure that there is sufficient airflow and keep clear of any source of ignition 10 Before spraying any material always consult paint manufacturers instructions for safety and usage 11 Protect yourself Goggles will protect your eyes from flying particles Face masks will protect you against paint spray and fumes 12 DO NOT apply strain t...

Page 4: ...a damp environment Risk of accidental start up The compressor could start automatically in the event of a power cut and subsequent reset DO NOT move the compressor while it is connected to the power source or when the tank is filled with compressed air This compressor contains surfaces which may reach a high temperature during operation NEVER operate with the motor housing removed Wear safety gogg...

Page 5: ...or coloured black The BROWN wire must be connected to the terminal which is marked L or coloured red The YELLOW AND GREEN wire must be connected to the terminal which is marked E or or coloured green We strongly recommend that this machine is connected to the mains supply through a Residual Current Device RCD If you are not sure consult a qualified electrician DO NOT try to do any repairs WARNING ...

Page 6: ...ompressor is on level ground Make sure that the supply voltage matches the voltage shown on the data label CHECK THE OIL LEVEL 1 Remove the dipstick from the oil reservoir 2 Ensure the oil level is between the min and max marks on the dipstick Only use CLARKE ISO100 SAE30 compressor oil available from your CLARKE dealer Part No 3050796 Take care not to fill above the maximum mark CAUTION TO PREVEN...

Page 7: ...r hoses Avoid moving the machine if the tank is fully pressurised ATTACHING AIR TOOLS 1 Attach the air hose to the outlet valves 2 Attach the air tool to the other end of the air hose 3 Turn the outlet valve handle to the on position NOTE The outlet valve is shown without the air hose fitted for clarity NOTE To adjust the output pressure we recommend that a pressure regulator not supplied be fitte...

Page 8: ...will start up again when the pressure in the reservoir decreases CHECKING THE SAFETY VALVE To make sure that the safety valve works correctly 1 Unscrew and pull the knurled part of the safety valve Air will be released when you pull hard on the valve end and stop when released 2 If the valve does not operate in this way do not use the compressor The compressor must be repaired by a qualified servi...

Page 9: ... off position 3 Operate the tool to depressurise the air hose 4 Disconnect the tool from the hose TURNING THE COMPRESSOR OFF 1 Follow steps 1 3 in Removing Tools from the Air Hose above 2 Disconnect the compressor from the power supply 3 Slowly open the outlet valve to depressurise the reservoir You will hear a hissing sound as the reservoir depressurises 4 Do not leave the compressor unattended i...

Page 10: ...ly drained USING THE RESET BUTTON This compressor has a thermal overload device If the motor gets too hot the thermal overload device cuts the power which prevents damage to the motor If the thermal overload device operates let the motor cool down for 5 minutes and push the reset button If you start the compressor and the overload cutout operates again stop the compressor and disconnect from the p...

Page 11: ...G THE AIR FILTER The air filter must be examined monthly or more often in dusty conditions 1 Remove the securing bolt and pull the filter from the compressor 2 Unclip the front and rear of the filter and pull out the filter element 3 Clean the filter using a soft brush If necessary the filter can be carefully cleaned in warm soapy water Rinse and let the filter dry completely before refitting If t...

Page 12: ...y 500 hours of operation or every 6 months To empty the oil from the machine remove the oil drain plug from the crankcase CHECKING THE NON RETURN VALVE If the reservoir pressure decreases for no apparent reason it is possible that the non return valve is leaking To check this 1 Make sure that the reservoir is not under pressure and the compressor is switched OFF 2 Examine the non return valve and ...

Page 13: ... drive belt over the small pulley 4 Position part of the drive belt over the large pulley as shown 5 Rotate the large pulley by hand in a clockwise direction whilst guiding the belt on to it Take care to avoid trapping your fingers between the pulley and belt 6 Replace the cage and secure before use WARNING MAKE SURE THAT THE COMPRESSOR IS DISCONNECTED FROM THE ELECTRICAL SUPPLY BEFORE REPLACING T...

Page 14: ...t 1 Contact your CLARKE dealer for a replacement motor The compressor does not reach the set pressure and overheats easily Compressor head gasket blown or valve broken 1 Return the machine to your nearest CLARKE dealer Compressor does not start The reservoir has already fully pressurised 1 Open drain valve to expel air Compressor should start again when pressure reduces Air leaking from the non re...

Page 15: ...15 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com COMPONENT PARTS ...

Page 16: ... 5 LOWER COVER 25 CHECK VALVE 6 VALVE HOLDER ASSEMBLY 26 TAP BALL VALVE 7 CONROD 27 TAP BALL VALVE 8 INTAKE FILTER ASSEMBLY 28 GAUGE 50 mm 9 AIR COOLER 29 SAFETY VALVE 10 END COVER 30 OUTLET CONNECTOR 11 BEARING HOUSING 31 ON OFF PRESS SWITCH 12 FLYWHEEL 32 POWER CABLE 13 BEARING 33 MOTOR 14 DIPSTICK 34 BELT GUARD 15 OIL SEAL 35 AIR DELIVERY TUBE 16 O RING 36 PUMP ASSEMBLY COMPLETE 17 BOLT 37 RUBB...

Page 17: ...mber 2245315 Motor Power 3 HP Voltage 230 VAC 50Hz Air Displacement 394L min 14 cfm Max Pressure 10 Bar 145 psi Receiver Capacity 200 L Ingress Protection IP20 Fuse Rating 13 A Duty cycle S3 50 Oil requirements ISO100 SAE30 compressor oil Oil capacity 0 4L Dimensions L x W x H 1540 x 400 x 830 mm Guaranteed Sound Power Level 97 dB A Weight 97 kg ...

Page 18: ...18 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY ...

Page 19: ...19 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY ...

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