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OPERATION & MAINTENANCE

INSTRUCTIONS

 ORIGINAL INSTRUCTIONS                                                           GC0122

 

1.8 TONNE ALUMINIUM RACING JACK

MODEL NO: CTJ1800AB

PART NO: 7623201

Summary of Contents for 7623201

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC0122 1 8 TONNE ALUMINIUM RACING JACK MODEL NO CTJ1800AB PART NO 7623201 ...

Page 2: ...2 months from the date of purchase Please keep your receipt which will be required as proof of purchase This guarantee is invalid if the product is found to have been abused or tampered with in any way or not used for the purpose for which it was intended Faulty goods should be returned to their place of purchase no product can be returned to us without prior permission This guarantee does not eff...

Page 3: ...g 9 NEVER exceed the rated load for the jack See Specifications on page Overloading can cause the jack to fail resulting in personal injury 10 Make sure that the jack is on a hard level surface and there is no possibility of it slipping when under load 11 Only use the jack on solid ground preferably concrete Avoid tarmac as the jack could sink in 12 Make sure the load is taken by the full saddle a...

Page 4: ...he square bar inside the handle yoke engages with the hole in the jack handle 2 Secure the handle by tightening the thumbscrew shown 3 Remove the travel retaining block by pressing the handle yoke downwards and pulling the block away Take car not to trap fingers while doing this 4 Fit the upper jack handle to the lower jack handle as shown Make sure that the ball clip engages with the hole in the ...

Page 5: ... stands are centred under the vehicle support points and are perfectly stable before full weight is taken Make sure that the axle stands are in good condition and capable of supporting the load Make sure that the axle stands cannot move when supporting the load and that they are on a firm level surface DO NOT jerk the handle ensure it lowers slowly and under complete control on to the axle stands ...

Page 6: ... oiled cloth 4 Change the oil once a year or as required See page 7 STORAGE Store in a dry place with the ram fully retracted If stored for long periods inspect at least once a year clean and re oil For servicing contact your CLARKE dealer or CLARKE International Service Department BLEEDING THE HYDRAULIC SYSTEM 1 Put the jack on horizontal ground 2 Open the release valve by SLOWLY turning the jack...

Page 7: ...ght 3 Turn the jack over and drain the oil into a suitable container Dispose of the oil in accordance with government regulations 4 Fill with CLARKE hydraulic oil into the fill screw hole slowly until the oil reaches the bottom of the thread in the oil fill hole CLARKE Hydraulic oil is available from your local CLARKE dealer NOTE Do not touch the assembled handle when adding the hydraulic oil 5 Re...

Page 8: ...king handle fully clockwise Jack lowers when under load Release valve not closed Turn the jacking handle fully clockwise Air in the hydraulic system Bleed the system See page 6 Pump feels spongy Low oil level See Topping up or Changing the oil on page 7 Air in the hydraulic system Bleed the system See page 6 Handle raises or flies back under load Air in the hydraulic system Bleed the system See pa...

Page 9: ...9 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATIONS OF CONFORMITY ...

Page 10: ... Bush 37 Circlip 10 Front Wheel 38 Trunnion Arm 11 Front Wheel Washer 39 Hydraulic Unit 12 Nut 40 Handle Sleeve 13 Side Carrying Handle 41 Upper Handle 14 Screw 42 Lower Handle 15 Washer 43 Handle Set Screw 16 Screw 44 Circlip 17 Support Pivot Bar 45 Roller 18 Screw 46 Roller Pin 19 Arm Stop Bar 47 Handle Yoke 20 Saddle Base Pin 48 Handle Yoke Pivot Pin 21 Spacer 49 Tie Rod 22 Arm Side Plate 50 Li...

Page 11: ...11 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com COMPONENT PARTS GENERAL ASSEMBLY ...

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