Clarke PP10ND, Operating & Maintenance Instructions

Page 1: ...Operating M Olntenan S Instruct ce ions IOD2 ...

Page 2: ...71 99d8 A 2090960 HONDAGX120 MK101 50 litres 100psi 9cfm 1 4 BSP 101Ox450x780 62 99d8ly A See Declaration of Conformity on back cover NOTE 209080 HONDAGX200 MK103 50 litres 100psi 15cfm 1 4 BSP 940x410x810 70 98dB Specifications are correct at the time of going to print 2090100 HONDAGX200 MK103 50 litres 100psi 15cfm 1 4 BSP 101Ox450x810 Clarke International reserves the right to change specificat...

Page 3: ...lease keep your receipt as proof of purchase This guarantee is invalid if the product has been abused or tampered with In any way or not used tor the purpose for which It Is Intended The reason for retum must be clearly stated This guarantee does not affect your statutory rights CONTENTS Page Specifications 2 Guarantee 3 For your Own Safety 4 Important General Notes 5 General Layout 6 Preparation ...

Page 4: ... mosks wil protect you agcin tpoint spray and or fumes consul point manufacturers instructions for safety and usage before spraying ensure that the air supply isturned off atthe machine outlet and all pressurised air tr Ofl 1he machine and otherequipmen1 attached 1oIt is expelled BEFOREdisconnecting air hoses or other equipment makesure that chilcjren and animals ore kept weU away from the oonipre...

Page 5: ...ttempting to start the engine Exhaust Gas Precautions ALWAYS ensure 1tiere is adequate ventilation when using the compressor position the compressor so that the exhausf is pointed away from people or animals NEVER WARNING Exhaust fumes can be fatal use the compressor indoors or in on enclosed area I e in a warehouse tunnel well hold etc IMPORTANT General Notes NEVE Rallowanyone notfully familiar w...

Page 6: ...Air Filter Pump Oil Dipstick Outlet Pressure Regulator Outlet llillll Pressure Gauge AirGovernorI Unloading Genie l l111iu j IJ t ...

Page 7: ...se and connectors are intact in perfectly serviceable condition and there is no leakage Note Always use a funnel to fill the fuel tank so as to avoid accidental spillage of fuel If fuel is spilled ii must be removed from the unit and surrounding area before attempting to start the engine E Receiver Drain offanycondensate byopeningthe drain cock see Fig l Remember to close the cock when completed N...

Page 8: ...e pressure has dropped by approx 20psi the Air Governor Load Genie will operate and the compressor will cut in again Close the sliding outlet valves and pressure in the air receiver will once again increase 5 Finally stop tl1e engine and set the pressure regulator to zero pressure turned fully anticlockwise and attach the air hose and air tool 6 Open the sliding valves then set the pressure regula...

Page 9: ... line slide the outlet valve oulwords fully then adjust the pressure regulator so that the desired pressure is registered on the gauge 6 Check for air leaks at lhe tooland connectors as above before proceeding STOPPING THE COMPRESSOR Atthe end of the day stop the compressor in accordance with the instructions in the engine manual then open the drain cock Close the air outlet by sliding both valves...

Page 10: ...over and pull away to reveal paper element If badly contaminated replace Remove any loose contaminants if any then replace b Clean the engine cooling fins 6 MONTHLY Renew pump lubricating oll Drain pump by removing the drain screw Arrowed in Flg 3 Replace screw and top up until oil is level with the mark on the dipstick using SAE40 oil available from your Clarke dealer as follows Compressor oil 1 ...

Page 11: ...Parts and Service please contact your nearest dealer or CLARKE lntamaHonal on one of the following numbers PARTS Be SERVICE TEL 020 8988 7400 PARTS SERVICE FAX 020 8558 3622 or e mail as follows PARTS Parts clarkelntemational com SERVICE Servlce clarkelnternational com ...

Page 12: ...I 30 29 218 l i 6 _ v 25 IB 33 6 G 11 24 _ O 32 D Q 31 0 o A 1 ...

Page 13: ...art No 014013054 11 3149015 113167001 033027000 010053000 113149008 014013021 013160010 014005001 113160011 014013082 014005025 113149009 012036000 01 4010044 113167003 113149004 213115002 015098000 113115025 113115026 413115026 113169002 413149080 113149050 017024000 317026000 014002041 113150002 014006121 213168001 15ND Part No 014013054 113149015 113167001 033027000 010053000 113149008 01401302...

Page 14: ...003 1 l I 5100610 5100610 f I 2100177 2100177 l 50mm Pressure Gauge 2000175 2000175 Safety Valve Complete 2000180 2000180 Drain Cock 2000220 2000220 V Bett 2100061 2100063 Wheel 2100289 2100289 Wheel Retaining Clip 2100306 2100306 Sof1 Rubber Foot 2100313 2100313 Pump Complete 1390080 MKlOl 1390085 MK103 Pulley 2100085 2100084 Engine complete 800047 GX120QH 800055 GX200QH Monlfold 3 woy CBM4546900...

Page 15: ... Installed In frost free place I Compressor unit Load Genie defecttve Have Lood Genie serviced Of constantly on load replaced Load Genie set at o p ressure Adjust Load Genie higher than the safety WARNING DO NOT ADJUST valve s opening pressure LOAD GENIE ABOVE MAXIMUM Lood Genie leaking WORKING PRESSURE DETAILED Compressor Suction fitter blocked Change filte r constontty on load Leok between compr...

Page 16: ...ed Oil level too low check 2 or 3 Fl with ol see Page 10 llnes after stopping FaultIn valves rnochi ie not Clleck clean replace stopping Blown head gast et machine Check and replace gasket not stopping Dirt on coOing fins orsuction Cleancooling flns and suctlan filter liter Unitworking at too high a Reset to correctworking pressure pessure detoied oo unit Nol fuly unlooding Check pressure unlo d l...

Page 17: ...Ord ln pect pacl hg sufaces Reperor replace defecttve pats Working temperature of Increase ventlatlcn tooi cOfll ressor too high because of compressor insufficient cooling 11 Cylh ler worn Replace worn ports orserK I compressor pump for on overhaul Intake air liter blocked OI nthe ordelvered Jmp over ful Reduce ol to correctlevel Cytnder woin Repb e wom ports send compresso pump tor 01 overhaul In...

Page 18: ...lease contact your neareat dealer or CLARKE lntemaHonol on one of the following number1 PARTS SERVICE TEL 020 8988 7400 PARTS SERVICE FAX 020 8558 3622 or e mail as follows PARTS Parts clarkelnternational com SERVICE Service clarkeintemational com aoriHi ___ 18 IM ...

Page 19: ...or D Ya nd professional use WOODWORKING Saws sanders lallles martisers and efusl extraclion HYDRAULICS Crones body repair kits lransmlssian jacks far all types al works lop use WATER PUMPS Submersible electric and engine driven for DIY agriculture and Industry POWER TOOLS Angle grinders cordless d rill sets saws andsanders STARTER CHARGERS All sl1es for ca r commercial use l lilli liINTERNATIONAL ...

Page 20: ... j lj I I DOC No H076 27 Oarko htornaflonal la o tfocfng lfylo of CIOlko lntomatlonal lkritod ...