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User Manual

600W Bidirectional

DC/DC Converter

V3.3

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Summary of Contents for CD1801

Page 1: ...User Manual 600W Bidirectional DC DC Converter V3 3 ...

Page 2: ... D D 6 6 5 5 4 4 3 3 2 2 1 1 Pakhusgaarden 42 48 DK 5000 Odense C Phone 45 46985760 COPYRIGHT THIS DRAWING MAY UNDER NO CIRCUMSTANCE BE COPIED OR EDITED WITHOUT APPROVAL FROM Clayton Power ApS 600W Bidirectional DC DC Converter 3x M6 nuts 3x M6 split washer 3x 16mm2 cable lug 4x 16mm self tapping mounting screws M12 connector Tools for installation In the box T20 Screwdriver 10mm socket wrench 10 ...

Page 3: ... Weight 620 g Dimensions 222 x 110 5 x 40 mm Specification DC Input Operation Parameter Value 12V Value 24V Under Voltage 1sec 11 5V1 23 0V1 Under Voltage 30sec 12 0V1 24 0V1 Under Voltage Recover 12 2V 25 6V Over Voltage 1sec 17 0V 34 0V Over Voltage 30sec 16 0V 32 0V Over Voltage Recover 15 0V 32 0V 1 Voltages are compensated by current coming into the DC DC Converter with a predefined impedance...

Page 4: ...reen Flash 4 Hz Jumpstart in progress do not start the vehicle yet Red Flash Jumpstart not able to run Data Green Solid CAN active device controlled Green Flash 1Hz CAN active unknown device IN OUT 12V Green Solid 12V functionality active IN OUT 24V Green Solid 24V functionality active IN OUT 12V 24V Green Solid Automatically selection is in process IN OUT 12V 24V Red Flashing Voltage is out of ra...

Page 5: ... charge will keep the battery full even if loads are active Charging will restart if loads absorb more than allowed during float Charge Algorithm Stage Description Value 12V Value 24V Stage 1 Level 1 Constant current 40A 20A Stage 2 Level 2 Constant voltage 14 0V 28 0V Stage 3 Level 1 Constant current1 10A 10A Stage 4 Level 2 Constant voltage1 14 4V 28 8V Stage 5 Float charge2 13 5V 27 0V 1 Level ...

Page 6: ...osch Black Not For Production A A B B C C D D 6 6 5 5 4 4 3 3 2 2 1 1 Pakhusgaarden 42 48 DK 5000 Odense C Phone 45 46985760 COPYRIGHT THIS DRAWING MAY UNDER NO CIRCUMSTANCE BE COPIED OR EDITED WITHOUT APPROVAL FROM Clayton Power ApS 222 210 110 50 98 50 40 Sheet format A4 Mads Lauenborg 1 2 Surface treatment First angle projection 1 4 Sheet Rev Scale Part No Material Weight Date Sign Appr Created...

Page 7: ...ingle Wire 2 D Ignition Signal 3 GND 4 CAN High 5 CAN Low D I g n i t i o n S i g n a l For automatic charging when the engine turns on Connect a 0 75 mm2 wire to PIN 2 in the M12 connector Step 2 DATA Connection 7 Secure the power cable lug to the terminal studs first with the spring washer then with the nut Apply between 5 5 Nm 49 lb in and 6 Nm 53 lb in of torque to each nut Do not overtighten ...

Page 8: ...everse charge into the starter battery for 5 min then the user should be able to start the vehicle To activate jump start Turn Car Key on Push 3 sec on the SETUP button on the DC DC Converter This will activate reverse charging for 5 min Reverse charging can be terminated at any time by pushing the select button again Jump start 8 ...

Page 9: ...222 210 110 50 98 50 40 Mads Lauenborg Surface tre First angle projection Part No Material Date Sign Appr Created 23 10 2017 26 11 2018 ml Title 4 3 2 9 ...

Page 10: ...ry 1 1 01 04 2019 R022 01 DC DC Start to Aux Lead Battery Install SchDoc Title Size Number Date File Revision Sheet of A4 MBN Drawn by MBN Checked by Battery 1 a 1 b Battery 1 a 1 b PWR Terminals DC DC Converter OUT 1 a GND 1 b 1 Single Wire 2 a IN 1 c DATA 2 Wake Up 2 b 3 GND 2 c 4 CAN High 2 d 5 CAN Low 2 e 1 a Engine ...

Page 11: ... Drawn by MBN Checked by Battery 1 a 1 b PWR Terminals DC DC Converter OUT 1 a GND 1 b 1 Single Wire 2 a IN 1 c DATA 2 Wake Up 2 b 3 GND 2 c 4 CAN High 2 d 5 CAN Low 2 e 1 a Engine Output 1 5 d Output 2 4 d Input 1 3 d Input 2 2 d Input 3 1 d SW Data 3 c SW GND 2 c GND 1 c Parallel Link Wakeup 1 a GND 2 a CAN H 3 a CAN L 4 a Wakeup 1 b GND 2 b CAN H 3 b CAN L 4 b Batt 1 f Batt 1 e I O Data Batt Te...

Page 12: ...modification or repair without written authorization from Clayton Power Reverse polarity excessive overloading general abuse neglect wear tear ingress of liquids water oil acid or otherwise foreign objects lightning strikes over or under voltage RFI EMI etc Obtaining Warranty Service To obtain warranty service please contact the outlet at which you purchased your product Do not contact Clayton Pow...

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