Clayton WartHog WGX Series, Safety, Operation & Maintenance

Page 1: ...e Read and understand this manual before operating your air tool A HEPA Filter must be installed in this vacuum at all times If this vacuum is used to collect hazardous material appropriate personal protective equipment may be required Any alteration to this equipment by a third party will nullify its warranty WartHog WGX Power Head Air Powered HEPA Industrial Vacuum Models WGX 107G 4 WGX 115G 4 W...

Page 2: ...mple com Sales JClayton com Page 2 Applications Environments 3 What s In the Box 3 Specifications Requirements 3 Getting Started 4 Compressed Air Fittings 5 Before Each Use 5 Bag Filter Change 6 Safe Filter Change 7 Pre Filter Change 8 HEPA Filter Change 9 Illustrated Parts Breakdown 10 Limited Lifetime Warranty Terms And Conditions 14 EC Declaration of Conformity 15 ...

Page 3: ...and include bags filters and other components These instructions assume you have both a power head and an appropriate Clayton vacuum tank Refer to the instruction manual included with the vacuum tank for additional information PHYSICAL Weight TBD lbs TBD kg Dimensions Diameter x Height 17 5 x 12 in 44 5 x 30 5 cm Sound Level 67 dBA POWER CONSUMPTION Pressure 90 psi 621 kPa Flow 60 CFM 102 SCMH FIL...

Page 4: ... cardboard collar of the filter bag Grasp the sides of the cardboard collar and push it all the way onto the inlet tube Verify the bottom of the collar is past the opening on the underside of the inlet tube 2 Unbox a new HEPA filter Remove the Clayton HEPA timer card from the box and set aside Remove the HEPA cable lock from the box and set aside Remove the HEPA filter from the box and remove from...

Page 5: ...um Follow the directions on timer card to activate it The vacuum has the following compressed air requirements to function properly Compressed air must be clean dry and oil free to prevent blockage of the pneumatic system Compressed air line and fittings must have a minimum diameter of 1 2 in 13 mm Compressed Air Plug Air In The vacuum is supplied with a 1 2 in 13 mm industrial interchange compres...

Page 6: ... bag lift the bag out of the tank Dispose of the bag according to company policy 4 Install a new filter bag Unfold and fluff a new filter bag Push the inlet tube into the hole on the cardboard collar of the filter bag Grasp the sides of the cardboard collar and push it all the way onto the inlet tube Verify the bottom of the collar is past the opening on the underside of the inlet tube 5 Verify th...

Page 7: ... using the top handle Rotate the support vacuum Compressed Air Control valve to the ON position to create the downdraft Rotate the primary vacuum Compressed Air Control valve to the ON position to prevent any debris from falling off the HEPA filter Carefully lift the primary vacuum power head and attached HEPA filter off the tank using the top handle Carefully place the power head on the floor avo...

Page 8: ...ilter changes or when it becomes visibly dirty 1 Safe the vacuum Disconnect the vacuum from the compressed air source Remove all hoses from the vacuum 2 Remove the power head Unlatch the power head from the tank Lift the power head and the attached HEPA filter off the tank using the top handle Carefully place the power head on the floor avoid damaging the HEPA filter 3 Remove the pre filter The pr...

Page 9: ...ide Remove the HEPA filter from the box and remove it from the plastic bag 4 Remove the old HEPA filter Holding the power head on its side cut the HEPA cable lock and remove it Unscrew the HEPA filter from the filter adapter Dispose of the HEPA filter according to company policy 5 Install a new HEPA Filter Holding the power head on its side screw the new HEPA filter onto the threaded filter adapte...

Page 10: ...Vac Enclosure Toxic Pneu SS Black 3 918 08BH Bulkhead 1 2 X 1 2 Brass 4 924 0502 Valve 1 2 MPT X FPT Ball Valve 5 925 P24R160 01 Gauge Pressure 1 5in 0 160 psi Panel Mount 6 930 027 Handle Carry Flex Rubber 7 940 08PM FTG Plug 1 2 in MNPT 8 FE103212 HZSM Z Hex Standoff 10 32 MF X 3 4 in SS 9 NE10320608 HNSZ Nut 10 32 Nylon Lock SS Short 10 RE0620 SDSSS Z Rivet Blind 3 16 X 0 625 Sealed SS 251 375 ...

Page 11: ...layton com Page 11 Illustrated Parts Breakdown 603 WGX 4 Sheet 2 of 4 Seq Item No Description 1 922 T 25GN 1 4 in OD Nylon Tubing Green 2 922 T 50NGE Tubing 1 2 Polyethylene Orange 3 927 04L 02F FTG Elbow 1 8 FNPT To 1 4 PC 4 927 08L 08 FTG Elbow 1 2 PC To 1 2 MNPT 5 927 08R04 FTG Reducer 1 2 MPC To 1 4 PC 6 927 08T 08 FTG Tee 1 2 PC To 1 2 MPT WGX 4_005 4 1 5 2 6 3 ...

Page 12: ...e com Sales JClayton com Page 12 Illustrated Parts Breakdown 603 WGX 4 Sheet 3 of 4 Seq Item No Description 1 911 803 1 Handle Cap Sound Control Foam 2 911 803 3 Enclosure Top Sound Control Foam 3 911 803 4 Base Ring Sound Control Foam 4 911 803 6 Enclosure Foam 1 Sound Control 4 911 803 7 Enclosure Foam 2 Sound Control 4 911 803 8 Enclosure Foam 3 Sound Control WGX 4_006 1 2 3 4 ...

Page 13: ...D 3 601 021 Filter Adapter WartHog 4 602 812 Can Plastic Muffler Black 5 605 310B16 HH Vac Head Base 16in SS Black 6 911 011 Gasket Filter Adapter 7 911 812 Muffler Felt Kit For WartHog Air 8 FE103208 HZSM B Hex Standoff 10 32 MF X 1 2 SS With Bore 9 FE103224 HZSM Z Hex Standoff SS 10 32 M F X 1 5in Long 10 NE10320615 HNSZ Nut 10 32 Nylon Lock SS High 11 SE103206 XPSM Z Screw 10 32 X 3 8in SS TORX...

Page 14: ...selected service location and repair the product at no charge Clayton personnel will determine the best way to repair the product Past 90 days Clayton will provide parts to the customer s site at no charge or the customer may ship the product to a Clayton selected service location at customer s expense and Clayton will repair the product at no charge and provide return shipping Repair Outside the ...

Page 15: ...ctured in compliance with the essential requirements and other relevant provisions of the following applicable directives Machinery Directive 2006 42 EC The Electromagnetic Compatibility Directive 2004 108 EC Compliance has been obtained by application of the following standards EN ISO 12100 2010 11 EN 60335 1 2012 A13 excluding 25 6 EN 60335 2 69 2012 specifically Annex AA Requirements for vacuum...

Page 16: ...X XXXX 0 WGP XXXX 0 WTX XXXX 0 WTP XXXX 0 WGX XXXX 1 WGP XXXX 1 WTX XXXX 1 WTP XXXX 1 Tank Models 115G 115T 205G 205T 215G 215T With serial numbers ranging from WH0000001 through WH9999999 Were tested to verify the integrity of the HEPA filter and the assembled machine Test Procedure The test was performed using an aerosol generator and a photometer The system was challenged with 18 microliters mᶟ...

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Page 18: ...or Warranty Contact Clayton Associates Inc 1650 Oak Street Lakewood New Jersey 08701 P 1 732 363 2100 F 1 732 364 6084 www DustlessMadeSimple com Sales JClayton com Clayton products are proudly made in the USA ...