ClearSpan 105680, Manual

Page 1: ...e 12 19 07 ClearSpan Screen House 12 Wide STK DIMENSIONS 105680 12 W x 12 L 105681 12 W x 18 L 105682 12 W x 24 L Photo may show a different but similar model 2007 ClearSpan All Rights Reserved Reproduction is prohibited without permission ...

Page 2: ... and may cause serious injury and damage LOCATION Choosing the proper location is an important step before you begin to assemble the structure The following suggestions and precautions will help you determine whether your selected location is the best location Never erect the structure under power lines Identify whether underground cables and pipes are present before preparing the site or anchorin...

Page 3: ...d in the assembly read through the following definitions before you begin to assemble your shelter Conduit An assembly of pipes used to secure the main cover and end panels if equipped Purlins and some strut assemblies also consist of connected pipes to form a conduit Each pipe joint of a conduit assembly is secured with a self tapping Tek screw Coupler or Fitting A part of the frame assembly wher...

Page 4: ...such as fasteners or washers LAY OUT THE BUILDING SITE After the site is prepared identify the location of the shelter corners helps to square the frame after it is assembled Taking these steps before assembling the shelter saves time and ensures that the structure is positioned as desired The following procedure is a suggested method Its use depends on the size of the shelter shelter application ...

Page 5: ...own 103620B Black Strap 104656 Coupler Elbow Swaged Unswaged Swaged and Unswaged Rafter Sections not all pieces are shown 102191 3 Way Coupler 102192 4 Way Coupler FA4482B Tek screw QH1061 Ratchet FAMF01B Fender Washer QH1330 Angled Bracket CC6212 Fabric Clips QH1400 Band Clamp 104074 Square to Round Tube Connect Bracket Plain End Panel 102204 Corner Coupler 102205 T Coupler ...

Page 6: ...nal injury and damage to the shelter fasten and tighten a Tek screw at each pipe and coupler joint To prevent cover damage install the Tek screw so that it does not touch the main cover or any optional side or end panels once these are installed 4 Way Coupler no lock bolt 4 Way Coupler includes lock bolt ADDITIONAL PARTS IDENTIFICATION NOTES In some instances there can be differences between the p...

Page 7: ...Locate the required couplers and pipes and assemble the roof frame as shown below 2 Secure each pipe in the coupler using the locking eyebolt If the couplers are not equipped with locking eyebolts secure each pipe in the coupler using a Tek screw ATTENTION Position Tek screws so they will not touch the main covers or side panels when these are installed Pipe Identification Location Pipe Length Raf...

Page 8: ...arts of the assembly 1 Locate the required couplers and pipes and assemble the roof frame as shown below 2 Secure each pipe in the coupler using the locking eyebolt If the couplers are not equipped with locking eyebolts secure each pipe in the coupler using a Tek screw ATTENTION Position Tek screws so they will not touch the main covers or side panels when these are installed Frame shown may diffe...

Page 9: ...before you start the steps that follow 1 Locate two 2 96 square tubes 105328 and one 1 16 square tube 104075 2 Measure and cut a 46 section of tube from one 1 of the 96 square tubes 3 Using the 16 square tube 104075 as an insert connect the 46 and 96 square tubes to form the base rail for the front end wall 4 Rotate the square tube so that the Tek screws are to the inside of the shelter ATTENTION ...

Page 10: ...d wall 10 Locate the pedestrian door that shipped with your shelter and measure the width of the door 11 After measuring the width add 1 2 to the dimension to allow room to properly install and adjust the door ATTENTION The frame of the door is designed to wrap around the vertical door frame tubes of the end wall Diagram below shows how the door is installed Top of Door Frame Door Frame Vertical D...

Page 11: ...he rafter if needed INSTALL END WALL FRAME ASSEMBLY FRONT CONTINUED Width of Door plus 1 2 Angled Bracket QH1330 Tek screws Square to Round Connector Assembly Step 7 Vertical Door Frame 17 Verify that the angled bracket QH1330 attached to the lower end of each frame tube is positioned to the outside of the door frame rough opening ATTENTION Do not secure the 16 square tube insert to the top of the...

Page 12: ...ubes using one 1 Tek screw for each angled bracket This frame tube will be removed to install the door after installing the end panel NOTE Clamps can also be used to temporarily clamp the horizontal tube between the vertical frame tubes 26 Verify that the vertical door frame tubes are plumb and secure both pipe clamps to the end rafter 27 Recheck the rough door opening dimensions top and bottom to...

Page 13: ...installing the cover or end panels ANCHOR THE FRAME At this point in the assembly process anchor the assembled frame Once the frame assembly is anchored properly continue with these instructions WARNING Securing the legs to concrete blocks or wood boards set on the site is not a substitute for properly anchoring the shelter You must anchor the shelter to the site FAILING TO PROPERLY ANCHOR THE SHE...

Page 14: ...her of the outer cuts made in Step 2 2 With the panel centered take a utility knife or similar cutting tool and slice the pocket material in the locations shown by the arrows and lines above ATTENTION Cut only the pocket of the end panel Do not cut through the end panel 3 After cutting the end panel pocket detach the base rail of the end wall frame from the four 4 angled brackets QH1330 Leave the ...

Page 15: ...NEL The end panel material is cut and removed from the rough opening of the pedestrian door These steps describe one way to do this 1 From the outside of the shelter use a utility knife to cut the end panel as shown below The dashed lines show where to make the three 3 cuts 2 After cutting the end panel in the locations shown by the dashed lines remove the part of the panel shown by the shaded are...

Page 16: ...ched to the frame from the inside of the shelter NOTE Do not secure the end panel material to the backside of the vertical door frame tubes Doing so will interfere with the installation of the door The arrows in the previous diagram show which surface of the vertical tube to attach the end panel material that is wrapped around the vertical door frame tube Outside View Tek screw and washer Inside V...

Page 17: ...s Evenly space the Tek screws 12 14 to secure the door to the end wall frame 11 After the door is secured to the end wall frame verify that the end panel is stretched test the door and remove the excess panel material if desired 12 Continue by installing the remaining end panel Check the operation of the door before you secure it to the end frame Shim if needed END PANEL INSTALLATION BACK The end ...

Page 18: ...er see the pipe and coupler 6 Secure the pipe ends in each coupler with either a locking eyebolt or a Tek screw 7 With the end panel conduit secure between the end rafter legs pull the end panel up and over the end rafter and attach it to the rafter using Tek screws and fabric clips NOTE Refer to Step 7 of the previous End Panel Installation procedure if needed 8 Trim the excess panel material if ...

Page 19: ...ngth Complete these steps to attach the ratchets to the frame 1 Locate the ratchets and Tek screws used to attach the ratchets to the frame 2 Move to the outside of the front end rafter and attach one 1 ratchet to the frame tube as shown in the diagram that follows Ratchet is attached approximately 10 in from the center of the end rafter pipe so it is in line with the strap in the main cover bonne...

Page 20: ...red frame See diagram below 6 With all ropes attached to the cover conduit lift the conduit and carry the cover toward the base of the frame 7 Toss the ropes over the frame and pull the cover into position One person is required at each rope NOTE Do not use the straps in the bonnet pocket of the main cover to pull the cover into place These straps will pull out 8 With the cover on the frame center...

Page 21: ...OVER INSTALLATION CONTINUED Ratchet Cover Plain Strap End Tek Screw NOTE DO NOT cut through the main cover Cut through the conduit pocket only 12 Insert a 3 section of strap through the slit and around the cover conduit 13 Thread the strap ends into the ratchet and slightly tighten NOTE It may be necessary to remove excess strap if it binds up in the ratchet 14 Repeat the steps for the remaining r...

Page 22: ...lter Use tools that will not damage the cover when removing debris Remove snow to prevent excess accumulation Use tools that will not damage the cover when removing snow Check the contents of the shelter to verify that nothing is touching the cover or the side panels that could cause damage Check the anchoring system to ensure that all components are tight and in good repair If the shelter is move...

Page 23: ...SPAN SCREEN HOUSE Revision date 12 19 07 105680 12 x 12 105681 12 x 18 105682 12 x 24 QUICK START GUIDE 12 Wide Screen House FRONT Grid Represents 12 Squares 12 0 Width 9 6 1 8 Height 6 0 15 16 Sidewall Height ...

Page 24: ...CLEARSPAN SCREEN HOUSE 24 Revision date 12 19 07 FRONT PROFILE 131P0705 131P070 131P070 131S075 131P078 NOTE 131S075 and 131P0705 are used on the back rafter only See Front End Wall details ...

Page 25: ...25 CLEARSPAN SCREEN HOUSE Revision date 12 19 07 SIDE PROFILE 105680 131P0705 Purlin Cover Conduit Cover Conduit 12 0 Length 131S075 131P0735 6 0 Rafter Spacing ...

Page 26: ...CLEARSPAN SCREEN HOUSE 26 Revision date 12 19 07 SIDE PROFILE 105681 131P0705 Purlin Cover Conduit Cover Conduit 18 0 Length 131S075 131S075 131P0735 6 0 Rafter Spacing ...

Page 27: ...27 CLEARSPAN SCREEN HOUSE Revision date 12 19 07 SIDE PROFILE 105682 131P0705 Purlin Cover Conduit Cover Conduit 24 0 Length 131S075 131S075 131S075 131P0735 6 0 Rafter Spacing ...

Page 28: ...REEN HOUSE 28 Revision date 12 19 07 CONNECTIONS 4 Way Coupler Connection View 4 3 Way Coupler Connection View 1 Corner Coupler Connection View 2 3 Way Tee Coupler Connection View 3 Corner Coupler 90 degree View 5 ...

Page 29: ...Coupler Rafter Leg Purlin Coupler Purlin Coupler Rafter Leg Rafter Rafter Leg Coupler Purlin Coupler View 1 3 Way Coupler Connection View 2 Corner Coupler Connection View 4 4 Way Coupler Connection View 5 Corner Coupler 90 degree Connection View 3 3 Way Tee Coupler Connection Purlin Rafter Leg ...

Page 30: ...e Connection View 2 Top tubing conisists of one piece cut to 36 Vertical square tube consists of one 96 square tube and one insert for adjustment each 104706 Door QH1330 NOTE Pipe will use on 96 square tube one insert and one square tube cut to 46 Variable Angle Bracket Connection View 1 ...

Page 31: ...AMING CONNECTIONS NOTE This view shows bracket in different orientation Square Tube Varible Angle Bracket View 1 Varible Angle Bracket Connection View 2 Square to Round Tube Connection Square Tube Rafter Band Clamp Square Tube Insert Square to Round Bracket ...

Page 32: ...S Pedestrian door is centered in the end wall End wall base rail consists of two 2 96 square tubes cut to length and one 1 16 tube insert Measure the pedestrian door and frame the rough opening approximately 1 2 wider and higher than the actual door End Wall Diagram 12 Wide with a Pedestrian Door Frame shown may differ slightly from actual frame ...

Page 33: ...33 CLEARSPAN SCREEN HOUSE Revision date 12 19 07 This page is reserved for customer notes ...