ClearSpan 106605, Manual

Page 1: ...uction is prohibited without permission Revision date May 2007ldg ClearSpan SunBurst Dome Elite Gothic Style STK DIMENSIONS 106605 20 W x 20 L 106606 20 W x 30 L 106607 20 W x 35 L 106608 20 W x 45 L Photo may show a different but similar model ...

Page 2: ...lter properly will void the manufacturer s warranty and may cause serious injury and damage LOCATION Choosing the proper location is an important step before you begin to assemble the structure The following suggestions and precautions will help you determine whether your selected location is the best location Never erect the structure under power lines Identify whether underground cables and pipe...

Page 3: ...To aid in the assembly read through the following definitions before you begin to assemble your shelter 1 2 3 4 5 6 7 8 9 10 11 12 Conduit An assembly of pipes used to secure the main cover and end panels if equipped Purlins and some strut assemblies also consist of connected pipes to form a conduit Each pipe joint of a conduit assembly is secured with a self tapping Tek screw Coupler or Fitting A...

Page 4: ...or lifting designed to work safely at the height of the shelter UNPACK AND IDENTIFY PARTS The following steps will ensure that you have all the necessary parts before you begin to assemble the shelter Unpack the contents of the shipment and place where you can easily inventory the parts Refer to the Bill of Materials Spec Sheets Verify that all parts listed on the Bill of Materials Spec Sheets are...

Page 5: ...w you how they are used Not all parts are shown 102856 End Clamp 102548 Cross Connector QH1061 Ratchet Swaged Unswaged Swaged and Unswaged Rafter Sections not all pieces are shown Zippered End Panel 103620b Plain End Strap 10015107 T Fitting 10015507 Elbow T Fitting FA4482B Tek Screw 102193 3 Way Coupler 102194 4 Way Coupler 100441 Nut Setter CC6212 and CC6213 Fabric Clip QH1402 Band Clamp ...

Page 6: ... main parts of the canopy Locate the required parts for each assembly procedure Assemble the rafters and frame assembly Square and anchor the shelter Prepare and attach end panels and main cover 1 2 3 4 ATTENTION Consult the Side Profile diagrams near the back of these instructions to identify where to install the ratchets for your shelter Ratchets locations change as the frame length changes Stru...

Page 7: ...ng the position of the building and placing a stake at all corners string a line between the stakes to mark the base of the building 1 2 3 FRAME ASSEMBLY NOTE For easier assembly of shelters longer than 30 construct the frame in short sections and then lift and connected the different sections to complete the assembly Gather the parts Rafter pipes 1 66 x 75 swaged 166S075 Rafter pipes 1 66 x 60 pl...

Page 8: ...eeded Select the required pipe sections for one purlin and place these along one side of the roof frame assembly NOTE Do not fasten the pipes together at this time Slide the purlin end clamp installed earlier in the instructions toward the middle of the end rafter pipe between the upper 3 way connector at the ridge and lower 3 way connector in the lower position on the rafter 1 2 NOTE The typical ...

Page 9: ...e With assistance lift one side of the assembled roof structure insert the 77 pipes 166P077 into the 3 way and 4 way couplers and tighten eyebolts Refer to the illustration below 1 Repeat the steps for the other side of the assembly Verify that all eye bolts are tight and install base conduits 2 3 The frame shown above may differ from the actual frame CAUTION To prevent cover damage the ends of th...

Page 10: ...enter rafter spacing is 5 and tighten all Allen screws to secure the fittings and leg pipes in position 2 3 4 5 Allen screw X X Band Clamp X X End CONDUIT ASSEMBLIES After assembly each end conduit is inserted into the bottom pocket of an end panel and then secured between the end rafter legs Gather the parts Pipe 1 66 x 99 swaged Pipe 1 66 x 48 plain Elbow T fitting 10015507 Tek screws FA4482B Du...

Page 11: ...y that the elbow T fittings are installed correctly 1 ATTENTION Do not allow the end conduit to extend into the opening that remains for the bottom of the end rafter legs Position the end conduit and end panel at the desired end of the frame Lift one end rafter leg and insert the leg pipe into the elbow T fitting of the end conduit 2 3 Correct Incorrect Repeat for the remaining end panel and conti...

Page 12: ... they will not cut the cover Verify that the purlin pipes do not extend beyond the end of the end rafter Apply two layers of heavy duct tape on all pipe connections and clamps that may contact the cover 1 2 3 ANCHOR THE SHELTER At this point anchor the shelter Consult the MUST READ document for anchoring information and suggestions Please call customer service at 1 800 245 9881 for additional anch...

Page 13: ...terial edge is on the inside of the rafter Secure the end panel in place near the top center of the end rafter using a fabric clip CC6213 and Tek screw Moving outward in both directions stretch the panel as needed and place fabric clips spaced evenly on rafter 1 2 3 Secure each fabric clip to the end rafter using a Tek screw position so it will not contact the main cover when it is installed NOTE ...

Page 14: ...lain pipe and add swaged pipes to arrive at the correct length This conduit is identical to the purlins that are attached to the frame 2 NOTE Wrap duct tape customer supplied over the Tek screw to prevent damage to main cover These cover conduits are inserted into the pockets sealed into the main cover The conduits are used to tighten and secure the main cover After assembling the cover conduits l...

Page 15: ... conduit or to the rafter leg pipe above the fitting ATTACH MAIN COVER Gather the parts Main cover with conduits inserted Ropes long enough to reach over the frame provided by customer Ratchets and plain straps Tek screws Box cutter or utility knife Assembly Procedure To pull the cover over the frame attach a rope to each end of the cover conduit Wrap the rope around the conduit a few times to pre...

Page 16: ... debris and objects that may accumulate on the shelter Use tools that will not damage the cover when removing debris Remove snow to prevent excess accumulation Use tools that will not damage the cover when removing snow Check the contents of the shelter to verify that nothing is touching the cover or the end panels that could cause damage Check the anchoring system to ensure that all components ar...

Page 17: ...tomer assistance CLEARSPAN SUNBURST POLY BUILDINGS 17 Quick Start Guide 20 Wide SunBurst Dome Elite Gothic Endwall Height 6 7 5 16 12 3 9 16 Height 19 8 9 16 width on center FRONT Grid Represents 12 Squares Frame shown may differ in length from actual frame ...

Page 18: ... 10015107 End Rafter 10015507 Mid Rafter 10015107 End Rafter 102193 Mid Rafter 102194 End Rafter 102193 Mid Rafter 102194 End Rafter 102193 Mid Rafter 102194 End Rafter 102856 Mid Rafter 102548 End Rafter 102856 Mid Rafter 102548 QH1061 Ratchet 166P077 166P077 166S075 166S075 166S099 166S099 166P048 166P060 166P060 Trim end conduit to fit as instructed ...

Page 19: ...nd customer assistance CLEARSPAN SUNBURST POLY BUILDINGS 19 SIDE PROFILE 106605 Purlin Run 131S075 131S075 131S075 131P0255 Rafter Spacing 5 0 20 0 Length Base Rail Run 166S099 166S099 166P048 R Rafters where ratchets are installed R R 166P058 166P058 ...

Page 20: ...er assistance CLEARSPAN SUNBURST POLY BUILDINGS 20 SIDE PROFILE 106606 Base Rail Run 166S099 166S099 166S099 166P072 Purlin Run 131S075 131S075 131S075 131S075 131P0735 Rafter Spacing 5 0 30 0 Length R Rafters where ratchets are installed R R R 166P058 166P058 ...

Page 21: ...ance CLEARSPAN SUNBURST POLY BUILDINGS 21 SIDE PROFILE 106607 Rafter Spacing 5 0 35 0 Length Purlin Run 131S075 131S075 131S075 131S075 131S075 131P0615 166S099 166S099 166S099 166S099 166P036 Base Rail Run R Rafters where ratchets are installed R R R R 166P058 166P058 ...

Page 22: ...AN SUNBURST POLY BUILDINGS 22 SIDE PROFILE 106608 166S099 166S099 166S099 166S099 166S099 166P060 Base Rail Run 5 0 Rafter Spacing 45 0 Length Purlin Run 131S075 131S075 131S075 131S075 131S075 131S075 131S075 131P0375 R Rafters where ratchets are installed R R R R 166P058 166P058 ...

Page 23: ...SPAN SUNBURST POLY BUILDINGS 23 CONNECTIONS End Rafter Purlin Connection View 1 Mid Rafter Purlin Connection View 2 End Rafter Corner Purlin Connection View 3 Mid Rafter Corner Purlin Connection View 4 End Rafter Base Rail Connection View 5 Mid Rafter Base Rail Connection View 6 ...

Page 24: ...Rafter Purlin Rail 102194 4 Way Connector View 2 Mid Rafter Purlin Connection View 3 End Rafter Corner Purlin Connection View 4 Mid Rafter Corner Purlin Connection Rafter Purlin 102856 Purlin End Connection View 1 End Rafter Purlin Connection Rafter Purlin 102548 Purlin Cross Connection Rafter Purlin Rail 102193 3 Way Connector ...

Page 25: ...roducts and customer assistance CLEARSPAN SUNBURST POLY BUILDINGS 25 CONNECTION DETAILS View 5 End Rafter Base Rail Connection Base Rail Rafter 10015107 Short Tee View 6 Mid Rafter Base Rail Connection Rafter Base Rail 10015507 90 Side Outlet ...