ClearSpan 107764, Instruction Manual

Page 1: ...05 20 19 2019 ClearSpan All Rights Reserved Reproduction is prohibited without permission ClearSpan 20 Wide Free Standing Building Photo may show a different but similar model STK DIMENSIONS 107764 20 W x 12 H x 20 L 107765 20 W x 12 H x 40 L ...

Page 2: ... and may cause serious injury and damage LOCATION Choosing the proper location is an important step before you begin to assemble the structure The following suggestions and precautions will help you determine whether your selected location is the best location Never erect the structure under power lines Identify whether underground cables and pipes are present before preparing the site or anchorin...

Page 3: ...efinitions before you begin to assemble your shelter Conduit An assembly of pipes used to secure the main cover and end panels if equipped Purlins and some strut assemblies also consist of connected pipes to form a conduit Each pipe joint of a conduit assembly is secured with a self tapping Tek screw Coupler or Fitting A part of the frame assembly where legs purlins and rafter pipes are inserted a...

Page 4: ... is missing or you have questions consult the Pictorial Parts Guide and all shelter diagrams throughout these instructions for clarification or contact Customer Service NOTE At this time you do not need to open the plastic bags containing the fasteners if used QUICK START GUIDE For a quick overview of this shelter and its components consult the Quick Start Guide near the back of these instructions...

Page 5: ...ctions QH1400 QH1402 Band Clamp The following graphics and photos will help you identify the different parts of the building Consult the Quick Start Guide for additional details and diagrams All parts are not shown 104301 Base Plate ASSEMBLY NOTE Install Tek screws using a clutched drill driver running approximately 750 RPM while applying approximately 50 lbs of force Do not use an impact driver ...

Page 6: ... illustration below to identify main parts of shelter 1 Layout the site and identify the required parts for each assembly procedure 2 Assemble all rafters 3 Assemble and anchor the frame 4 Prepare and install the main cover The instructions that follow describe assembling all rafters and then constructing the frame Depending on the number of individuals assisting with the construction it may be be...

Page 7: ...e can be used Refer to diagram Using multiples of 3 4 5 such as 6 8 10 or 12 16 20 helps to maintain an accurate 90 angle 3 After squaring the position of the building and placing a stake at all corners string a line between the stakes to mark the base of the building 4 Next paint or mark a line on the ground using the strings between the stakes as guides NOTE If a board is used drill holes throug...

Page 8: ... 3 With main rafter pipes seated at each joint and the rafter positioned on a flat surface secure each joint using a single self tapping Tek screw Position Tek screw approximately 1 from pipe joint ATTENTION Install screws so they will not touch cover once it is installed When attaching the base plate and pipe assemblies ensure base plates align with each other on the same rafter Remember to set t...

Page 9: ...e five 5 end clamps 102856 and two 2 band clamps QH1402 onto the rafter in the locations noted below Clamps are repositioned during frame assembly when purlins are added View of end rafter and clamps as shown is from the outside when frame is assembled NOTE Position all clamps as shown Use a piece of duct tape to keep clamps from sliding when rafter is set in place if desired Below Position all en...

Page 10: ...gh the connector and through the upper end clamp at the top of the end rafter See circles above 5 Verify that both rafters are plumb and properly spaced on center and tighten the upper clamps CAUTION To prevent cover damage the ends of the purlins should extend no more than past the end clamp See diagram that follows Step 1 Do not allow purlin to extend beyond the edge of the end rafter 3 Using th...

Page 11: ... prevent cover damage DO NOT allow the purlin to extend beyond the end rafter If the last end rafter is plumb and the purlin run extends beyond the end of the rafter cut the last section of purlin pipe to the required length Typically purlin pipes do not require cutting Verify that the finished purlin run has the correct plain pipe before cutting any pipe Consult the Side Profile diagrams in the Q...

Page 12: ...READ THE MUST READ DOCUMENT TO PROPERLY ANCHOR THE SHELTER After anchoring the frame check the frame for rough edges as described in the following procedure 2 Remove the bolts and attach a strut between the band clamp on the purlin and the band clamp on the end rafter Position the strut so that it forms a triangle as shown below Actual strut and position may vary FINAL FRAME CHECK 1 Return to all ...

Page 13: ...it assembly with one plain pipe and add swaged pipes to arrive at the correct length Secure each pipe joint with a Tek screw and wrap the joint with duct tape These cover conduits are inserted into the pockets sealed to the main cover The cover conduits are used to tighten and secure the main cover 3 After assembling the cover conduits locate the main cover and unfold it on a clean smooth surface ...

Page 14: ...all ratchets as shown attached to the outside of the rafter leg or on the inside of the rafter not shown Conduit in cover pocket Rafter Leg Ratchet 3 Toss the ropes over the frame and pull the cover into position One person is required at each rope 4 Once the main cover is pulled into position center the cover on the frame and remove the ropes Loosely secure the ends of the cover to the ratchets a...

Page 15: ...Review the MUST READ document for anchoring requirements Inspect all building components regularly Replace all worn or damaged parts promptly If the shelter is disassembled and moved inspect all parts and connections before reassembling For replacement or missing parts call 1 800 245 9881 for assistance NOTE With the exception of Truss Arch buildings ClearSpan shelters and greenhouses do not have ...

Page 16: ...764_65 Revision date 05 20 19 QUICK START GUIDE 20 Wide Free Standing Building Frame shown may differ in length from actual frame Ground Level Grid Represents 12 Squares FRONT 20 6 1 8 outside to outside on center width 20 0 5 8 12 8 ...

Page 17: ...166S027D 104301 BASE PLATE 104301 BASE PLATE PURLIN CONNECTION CENTER OF SHELTER PURLIN CONNECTION O VER PIPE CONNECTION PURLIN CONNECTION OVER PIPE CONNECTION PURLIN CONNECTION PURLIN CONNECTION NOTE CONNECT PURLINS TO THE END RAFTER USING END CLAMPS CONNECT PURLINS TO MID RAFTERS USING CROSS CONNECTORS Ground Level ...

Page 18: ...CLEARSPAN POLY BUILDINGS 18 107764_65 Revision date 05 20 19 3 11 5 8 SIDE PROFILE 107764 on center ...

Page 19: ...19 CLEARSPAN POLY BUILDINGS Revision date 05 20 19 107764_65 SIDE PROFILE 107765 on center ...

Page 20: ...4_65 Revision date 05 20 19 CONNECTIONS Purlin Mid Rafter Connection View 1 Purlin End Rafter Connection View 2 Band Clamp Strut Connection View 3 Ratchet Rafter Connection View 4 NOTE Frame shown may differ in length from actual frame ...

Page 21: ... in similar fashion with a 1 315 Band Clamp END RAFTER PURLIN PURLIN END CLAMP MID RAFTER PURLIN CROSS CONNECTOR END RAFTER STRUT BAND CLAMP RATCHET END RAFTER Purlin Mid Rafter Connection Band Clamp Strut Connection View 3 Ratchet Rafter Connection View 4 View 1 Purlin End Rafter Connection View 2 CUSTOMER SUPPLIED ...