ClearSpan Solarguard PB01400R4, Manual

Page 1: ... ClearSpan All Rights Reserved Reproduction is prohibited without permission STK DIMENSIONS PB01400R4 20 W x 12 H x 24 L PB01410R4 20 W x 12 H x 28 L PB01420R4 20 W x 12 H x 36 L ClearSpan Solarguard Oversized Garages Photo may show a different but similar model ...

Page 2: ... manufacturer s warranty and may cause serious injury and damage LOCATION Choosing the proper location is an important step before you begin to assemble the structure The following suggestions and precautions will help you determine whether your selected location is the best location Never erect the structure under power lines Identify whether underground cables and pipes are present before prepar...

Page 3: ...mbly read through the following definitions before you begin to assemble your shelter Conduit An assembly of pipes used to secure the main cover and end panels if equipped Purlins and some strut assemblies also consist of connected pipes to form a conduit Each pipe joint of a conduit assembly is secured with a self tapping Tek screw Coupler or Fitting A part of the frame assembly where legs purlin...

Page 4: ...ife Ladders work platforms and other machinery for lifting designed to work safely at the height of the shelter UNPACK AND IDENTIFY PARTS The following steps will ensure that you have all the necessary parts before you begin to assemble the shelter 1 Unpack the contents of the shipment and place where you can easily inventory the parts Refer to the Bill of Materials Spec Sheets 2 Verify that all p...

Page 5: ... how they are used Not all parts are shown 10015107 T Fitting CC6212 CC6213 Fabric Clips FA4482B Tek Screw 102856 End Clamp 102548 Cross Connector QH1061 Ratchet 103620b Plain End Strap Zippered End Panel Plain End Panel Swaged Plain Swaged and Plain Rafter Sections not all pieces are shown QH1400 Band Clamp QH1402 Band Clamp QH1330 Angle Bracket ...

Page 6: ... details please see section Assembling the Round Style Oversized Garage Components See illustration below to identify main parts of shelter 1 Locate the required parts for each assembly procedure 2 Assemble the rafters and frame and square frame 3 Prepare end panels and insert end conduits 4 Connect end conduits and anchor the shelter 5 Attach end panels and prepare and attach main cover Inside Ra...

Page 7: ... or the 3 4 5 rule can be used Refer to diagram Using multiples of 3 4 5 such as 6 8 10 or 12 16 20 helps to maintain an accurate 90 angle 3 After squaring the position of the building and placing a stake at all corners string a line between the stakes to mark the base of the building ASSEMBLING THE ROUND STYLE OVERSIZED GARAGE COMPONENTS NOTE Assistance is required to assemble the garage RAFTER A...

Page 8: ...15107 onto the top section just inside the swaged end as shown in the illustration below 3 Slide five 5 end clamps 102856 and two 2 band clamps QH1402 onto the rafter in the locations noted below Do not secure the clamps to the rafter at this time These clamps will be repositioned during the frame assembly when the purlins are added 1 Tek screw NOTE Position all clamps as shown Use a piece of duct...

Page 9: ...to hold the rafters in position 4 Install a cross connector and insert the purlin pipe through the connector at the top of the interior rafter and also through the end clamp at the top of the end rafter 5 Verify that both rafters are plumb and properly spaced on center 6 Tighten the cross connector at the top of the interior rafter and tighten the end clamp at the top of the end rafter 7 Slide a b...

Page 10: ... the frame Consult the Spec Sheet for part identification 2 FRAME ASSEMBLY CONTINUED center to center Inside of shelter 1 2 CAUTION To prevent cover damage the ends of the purlins should extend no more than past the end clamp The bolt side of the end clamps must go toward the inside of the shelter the same side as the purlin as shown 11 Finish each purlin run using the plain shorter pipe 131P0XX a...

Page 11: ...rlin joint and secure using a Tek screw SQUARE THE ASSEMBLED FRAME Gather the Parts Measuring tape Tek Screws Complete these steps 1 Square the frame by measuring diagonally corner to corner and align all rafters as shown below 2 Verify that the width of each rafter is 20 center to center FRAME TOP VIEW NOTE The frame is square when the two diagonal measurements are the same 3 Tape all rafter spli...

Page 12: ...n end panel 4 Add the middle T fitting pointing UP with the mounting screws exposed onto the assembly as it slides through the middle hem opening a Place the plain end panel on a clean flat surface b Position the plain end conduit assembly centered side to side on top of the hem This is the conduit with the three T fittings c With scissors trim the corners and middle of the end panel Example below...

Page 13: ... roll up door panel of the end panel 5 Add one of the vertical T fitting pointing UP with the mounting screws exposed onto the assembly after it has slide through one section of the side panel 6 Align the first T fitting with the zippered end of the panel and attach another T fitting onto the end conduit by the other zippered door panel 7 Secure the final pipe 48 plain to the end conduit using a T...

Page 14: ...uit 3 Verify that the rafter pipe is flush with the bottom of the T fitting and tighten the Allen screws to secure the connection 4 Repeat the steps for the remaining end panel CORRECT INCORRECT ATTACH END PANEL ASSEMBLIES Gather the Parts Pipe 1 66 x 48 Plain 2 Pipe 1 66 x 99 Swaged 2 Fabric Clips CC6213 for 1 66 diameter pipe QH1330 Brackets 2 for door end panel Tek Screws scissors rope and tape...

Page 15: ...ion above Panel is not shown 7 Pull the end panel over the end rafter and secure it using fabric clips and Tek screws as described in the previous section 8 Check and retighten all Allen screws for all fittings of both end panels 9 Continue with the next section The end panel may be shipped as an untrimmed rectangular piece If desired use scissors or other means to trim the excess end panel materi...

Page 16: ...r so beyond the other end of the panel where the crank will be attached 3 Secure the conduit to the panel using CC6212 fabric clips as shown below Evenly space the clips 4 Attach the universal joint to the conduit in the pocket using a Tek screw to secure the connection 5 Using one 1 73 5 plain pipe as the extension pipe secure the extension pipe to the remaining end of the universal joint using a...

Page 17: ...n pipe and add swaged pipes to arrive at the correct length This conduit is identical to the purlins that are attached to the frame a Locate all sections of pipe needed to assemble the cover conduit b Insert the swaged end of each pipe into the plain end of another pipe until the conduit is assembled c Secure each pipe joint with a Tek screw NOTE Duct tape Tek screws to prevent damage to main cove...

Page 18: ...ne person is required at each rope 4 Once the main cover is pulled into position center the cover on the frame and remove the ropes Loosely secure the ends of the cover to the ratchets attached to the front and back end panel conduits ATTENTION Do not tighten the straps at this time 5 Divide the remaining number of ratchets in half Place the ratchets on the ground next to the rafter where they wil...

Page 19: ... of your shelter is important Check the following items periodically to properly maintain your shelter Regularly check the main cover and panels if equipped to see that these remain tight and in proper repair Check connections and all fasteners to verify that they remain tight Do not climb or stand on the shelter at anytime Remove debris and objects that may accumulate on the shelter Use tools tha...

Page 20: ...CLEARSPAN GARAGES STORAGE SHEDS 20 Revision date 08 16 12 QUICK START GUIDE 20 Wide Round Style Oversized Garage Frame shown may vary in length from actual frame ...

Page 21: ...21 CLEARSPAN GARAGES STORAGE SHEDS Revision date 08 16 12 FRONT PROFILE ...

Page 22: ...CLEARSPAN GARAGES STORAGE SHEDS 22 Revision date 08 16 12 SIDE PROFILE PB01400R4 ...

Page 23: ...23 CLEARSPAN GARAGES STORAGE SHEDS Revision date 08 16 12 SIDE PROFILE PB01410R4 ...

Page 24: ...CLEARSPAN GARAGES STORAGE SHEDS 24 Revision date 08 16 12 SIDE PROFILE PB01420R4 ...

Page 25: ...25 CLEARSPAN GARAGES STORAGE SHEDS Revision date 08 16 12 CONNECTIONS ...

Page 26: ...CLEARSPAN GARAGES STORAGE SHEDS 26 Revision date 08 16 12 CONNECTION DETAILS ...

Page 27: ...27 CLEARSPAN GARAGES STORAGE SHEDS Revision date 08 16 12 END FRAMING FRONT Space to fit end panel pockets ...

Page 28: ...CLEARSPAN GARAGES STORAGE SHEDS 28 Revision date 08 16 12 END FRAMING BACK ...

Page 29: ...29 CLEARSPAN GARAGES STORAGE SHEDS Revision date 08 16 12 END FRAMING CONNECTIONS End Framing QH1330 BRACKET VIEW 2 Rafter QH1330 Bracket End Framing END FRAMING RAFTER VIEW 1 Rafter Coupler ...