ClearSpan Value Line 106178, Assembly Instructions Manual

Page 1: ...evision date 06 21 08 ClearSpan Round Style Storage Master Photo may show a different but similar model 2008 ClearSpan All Rights Reserved Reproduction is prohibited without permission STK DIMENSIONS 106178 14 W x 14 H x 35 L ...

Page 2: ...facturer s warranty and may cause serious injury and damage LOCATION Choosing the proper location is an important step before you begin to assemble the structure The following suggestions and precautions will help you determine whether your selected location is the best location Never erect the structure under power lines Identify whether underground cables and pipes are present before preparing t...

Page 3: ...hipment To aid in the assembly read through the following definitions before you begin to assemble your shelter Conduit An assembly of pipes used to secure the main cover and end panels if equipped Purlins and some strut assemblies also consist of connected pipes to form a conduit Each pipe joint of a conduit assembly is secured with a self tapping Tek screw Coupler or Fitting A part of the frame ...

Page 4: ... safely at the height of the shelter UNPACK AND IDENTIFY PARTS The following steps will ensure that you have all the necessary parts before you begin to assemble the shelter 1 Unpack the contents of the shipment and place where you can easily inventory the parts Refer to the Bill of Materials Spec Sheets 2 Verify that all parts listed on the Bill of Materials Spec Sheets are present If anything is...

Page 5: ...ed Not all parts are shown QH1400 Band Clamp 10015107 T fitting CC6212 CC6213 Fabric Clip FA4482B Tek Screw 102856 End Clamp 102548 Cross Connector QH1061 Ratchet 103620b Plain End Strap Zippered End Panel Plain End Panel Swaged Plain Swaged and Plain Rafter Sections not all pieces are shown 103395 Spin Handle 103396 Universal Joint QH1402 Band Clamp ...

Page 6: ...ound Style Storage Master For details please see section Assembling the Round Style Storage Master Components See illustration below to identify main parts of shelter 1 Locate the required parts for each assembly procedure 2 Assemble the rafters and frame and square frame 3 Prepare end panels and insert end conduits 4 Connect end conduits and anchor the shelter 5 Attach end panels and main cover ...

Page 7: ...ram Using multiples of 3 4 5 such as 6 8 10 or 12 16 20 helps to maintain an accurate 90 angle 3 After squaring the position of the building and placing a stake at all corners string a line between the stakes to mark the base of the building ASSEMBLING THE ROUND STYLE STORAGE MASTER COMPONENTS NOTE Assistance is required to assemble the shelter RAFTER ASSEMBLY Gather the parts Rafter position 1 Pi...

Page 8: ...lide five 5 end clamps and two 2 band clamps onto the rafter in the locations noted below Do not secure the clamps to the rafter at this time These clamps will be repositioned during the frame assembly when the purlins are added NOTE Position all clamps as shown Use a piece of duct tape to keep the clamps from sliding when the rafter is set in place if needed 3 Return to each rafter joint and secu...

Page 9: ... Install a cross connector and insert the purlin pipe through the connector at the top of the interior rafter and also through the end clamp at the top of the end rafter Inside of shelter 1 2 6 Verify that both rafters are plumb and properly spaced 5 on center 7 Tighten the cross connector at the top of the interior rafter and tighten the end clamp at the top of the end rafter 8 Move to the lower ...

Page 10: ...required length Typically purlin pipes do not require cutting Verify that the finished purlin run has the correct plain pipe before cutting any pipe 12 Return to each clamp and install a Tek screw through the clamp and into the purlin pipe as shown 13 Secure each clamp to the rafter using a Tek screw 5 center to center 90 Strut Assembly Procedure 1 After the rafter assembly is complete verify that...

Page 11: ... that may interfere with the installation of the cover Reposition clamps and bolts as needed Tape all rafter pipe joints with duct tape to protect the cover 3 Verify that all bolts and clamps are tight NOTE The frame is square when the two diagonal measurements are equal 3 Tape all rafter splices with duct tape to protect the main cover when it is installed 4 Verify that all pipe splices and clamp...

Page 12: ... is exposed when conduit is placed inside the hem d Repeat the same steps for the other end of this end panel and for both ends of the remaining end panel End Conduit through Side Panel End Conduit through Side Panel END CONDUITS ASSEMBLY Gather the Parts Pipe 1 66 x 99 swaged 2 Pipe 1 66 x 72 plain 2 T fittings 10015107 Duct tape and Metal cutting saw Tek screws Assembly Procedure 1 Locate the en...

Page 13: ...d rafter with one 1 fabric clip and Tek screw 4 Take the remaining fabric clips for the first panel and secure the panel to the back of the rafter using the clips Evenly space the clips and work along the rafter NOTE Secure each fabric clip to the end rafter using a Tek screw Position the clip and the Tek screw in a location that will not contact the main cover when it is installed Actual number o...

Page 14: ...ached 3 Secure the conduit to the panel using the CC6212 fabric clips as shown below Evenly space the clips 4 Attach the universal joint to the conduit using a Tek screw to secure the connection 5 Secure the extension pipe 73 5 plain pipe to the remaining end of the universal joint using a Tek screw NOTE The extension pipe can be trimmed to the desired length if needed 6 Add the spin handle to the...

Page 15: ...pe and add swaged pipes to arrive at the correct length This conduit is identical to the purlins that are attached to the frame a Locate all sections of pipe needed to assemble the cover conduit b Insert the swaged end of each pipe into the plain end of another pipe until the conduit is assembled c Secure each pipe joint with a Tek screw NOTE Duct tape Tek screws to prevent damage to main cover Th...

Page 16: ...o position One person is required at each rope 4 Once the main cover is pulled into position center the cover on the frame and remove the ropes Loosely secure the ends of the cover to the ratchets attached to the front and back end panel conduits ATTENTION Do not tighten the straps at this time 5 Divide the remaining number of ratchets in half Place the ratchets on the ground next to the rafter wh...

Page 17: ...ur shelter is important Check the following items periodically to properly maintain your shelter Regularly check the main cover and panels if equipped to see that these remain tight and in proper repair Check connections and all fasteners to verify that they remain tight Do not climb or stand on the shelter at anytime Remove debris and objects that may accumulate on the shelter Use tools that will...

Page 18: ...CLEARSPAN VALUE LINE 18 Revision date 06 21 08 QUICK START GUIDE 14 Wide Round Style Storage Master ...

Page 19: ...19 CLEARSPAN VALUE LINE Revision date 06 21 08 FRONT PROFILE ...

Page 20: ...CLEARSPAN VALUE LINE 20 Revision date 06 21 08 SIDE PROFILE 106178 ...

Page 21: ...21 CLEARSPAN VALUE LINE Revision date 06 21 08 CONNECTIONS ...

Page 22: ... CONDUIT TO RAFTER CONNECTION VIEW 3 RAFTER SOCKET TEE END PANEL CONDUIT STRUT TO PURLIN CONNECTION VIEW 4 PURLIN STRUT BAND CLAMP END RAFTER TO PURLIN CONNECTION VIEW 2 END RAFTER PURLIN END CLAMP MIDDLE RAFTER TO PURLIN CONNECTION VIEW 1 PURLIN MIDDLE RAFTER CROSS CONNECTOR ...

Page 23: ...23 CLEARSPAN VALUE LINE Revision date 06 21 08 Space below is reserved for customer notes ...