Cleveland KET-12-T, Operator'S Manual

Page 1: ...le Top Kettles MODELS Single Kettles KET 3 T KET 6 T KET 12 T KET 20 T Twin Kettles TKET 3 T TKET 6 T TKET 12 T Floor Type Leg Mount 1333 East 179th St Cleveland Ohio U S A 44110 Phone 216 481 4900 Fax 216 481 3782 Visit our web site at www clevelandrange com Cleveland Enodis ...

Page 2: ...s may be extremely hot Use protective equipment Keep appliance and area free and clear of combustibles Stand clear of product discharge path when discharging hot product Wear protective equipment when discharging hot product Do not lean on or place objects on kettle lip Do not attempt to operate this appliance during a power failure Keep clear of pressure relief discharge Keep hands away from movi...

Page 3: ...spected observe the following guidelines in preparing a shipping damage claim 1 Write down a description of the damage or the reason for suspecting damage as soon as it is discovered This will help in filling out the claim forms later 2 As soon as damage is discovered or suspected notify the carrier that delivered the shipment 3 Arrange for the carrier s representative to examine the damage 4 Fill...

Page 4: ...e power requirements specified on the kettle s rating plate The copper wiring must be adequate to carry the required current at the rated voltage Note Maximum voltage for LVD low volt directive for Europe to be 440 volts for CE marked appliances WIRE CONNECTION If unit does not have cord and plug option remove the four screws securing the console cover and remove the cover A wiring diagram is affi...

Page 5: ...ter Indicator Light Red 4 should be lit when the kettle is in a tilted position This light indicates that the element has automatically been shut off by the kettle s safety circuit This is a normal condition when the kettle is in a tilted position 5 Raise the kettle to the upright position The Low Water Indicator Light Red 4 should go out when the kettle is upright 6 Turn the ON OFF Switch Solid S...

Page 6: ...e jacket this valve opens automatically to relieve this pressure 4 Low Water Indicator Light Red When lit it indicates that the kettle is low on water and will not operate in this condition This will also light when the kettle is tilted 5 On Off Switch Turns kettle ON OFF and allows the operator to adjust the kettle Solid State Temperature temperature in increments from 1 Min to 10 Max Control see...

Page 7: ...ght Red 4 should not be lit when kettle is in upright position during operation This light indicates that the elements have been automatically shut off by the kettle s safety circuit It is however normal for the red light to come on when the kettle is in a tilted position 5 When cooking is completed turn ON OFF Switch Solid State Temperature Control 5 to the OFF position 6 Pour the contents of the...

Page 8: ...ture setting 6 Drain unit 7 Rinse interior thoroughly 8 If the unit is equipped with a Tangent Draw Off Valve clean as follows a Disassemble the draw off valve first by turning the valve knob counter clockwise then turning the large hex nut counter clockwise until the valve stem is free of the valve body b In a sink wash and rinse the inside of the valve body using a nylon brush c Use a nylon brus...

Page 9: ...ot be seen play it safe and use a soft cloth or plastic scouring pad 3 Use alkaline alkaline chlorinated or non chloride containing cleaners While many traditional cleaners are loaded with chlorides the industry is providing an ever increasing choice of non chloride cleaners If you are not sure of chloride content in the cleaner used contact your cleaner supplier If your present cleaner contains c...

Page 10: ...ads Lockwasher Locknut MARINE LOCK TESTING PROCEDURE 1 Check that lock clears stop pin on side box without rubbing when kettle is tilted Figure A 2 Check side to side play Lock should remain fully over stop pin when pushed to it s maximum side to side play Figure B 3 Check that the kettle when pushed fully upright moves the lock to a closed position To check this A Hold the latch firmly in the unl...

Page 11: ...Mounting Bracket 1 11 FA11258 Hex Cap Screw 2 12 FA30505 Washer 2 13 FA21008 Hex Nut 2 14 SE50447 Washer Horseshoe 1 1 1 2 2 3 3 4 4 5 9 10 10 13 8 12 11 13 14 12 11 7 6 6 SERVICE PARTS WARRANTY Our Company supports a worldwide network of Maintenance and Repair Centers Contact your nearest Maintenance and Repair Centre for replacement parts service or information regarding the proper maintenance a...

Page 12: ...lon kettle 1 KE52456 Bottom Cover Gasket 6 gallon kettle 1 KE52457 Bottom Cover Gasket 12 gallon kettle 1 KE52459 Bottom Cover Gasket 20 gallon kettle 1 4 KE00515 Thermistor Assembly 1 5 KE55069 5 Safety Thermostat 140º C 1 6 FA11145 Screw 2 12 7 FA21007 Nut 2 12 8 Pressure Gauge KE000714 4 For units built prior to February 2005 1 KE50429 5 For units built after January 2005 1 6 7 1 4 Element Term...

Page 13: ...nnector 1 FOR KET 6 T HW KET 12 T SW 200 240VAC 3PH 50 60Hz 1 KE02113 2 Cord Plug Assembly 1 2 KE54819 2 Plug 50A 1 3 KE54820 2 Receptacle 50A 1 4 KE54821 3 Electrical Cord 8 4 1 5 KE54721 4 Cord Connector 1 FOR KET 12 T HW 200 240VAC 3PH 50 60Hz 1 KE02113 3 Cord Plug Assembly 1 2 KE54819 2 Plug 50A 1 3 KE54820 2 Receptacle 50A 1 4 KE54821 4 Electrical Cord 6 4 1 5 KE54721 5 Cord Connector 1 Not a...

Page 14: ...CONSOLE COMPONENTS MARINE LOCK 6 4 6 7 10 9 8 11 13 25 23 5 2 3 1 14 15 16 18 19 20 21 17 24 22 ...

Page 15: ...Hex Nut 5 16 18 1 2 13 KE01834 Bearing Assembly 1 2 14 KE50473 Ground Lug 1 2 15 FA95074 Nylon Anchor Nut 4 16 FA95031 Screw 4 17 KE54218 Console Covers KET 3 T KET 6 T KET 12 T KET 20 T TKET 3 T 1 KE542181 TKET 6 T TKET 12 T 1 Marine Lock 18 FA15019 1 Hex Socket Shoulder Bolt 1 2 19 FA31029 Split Lockwasher 1 2 20 KE02078 1 Latch Left Hand 1 KE02078 2 Latch Right Hand 1 21 FA21008 Hex Nut 1 4 20 ...

Page 16: ...37 END HOUSING SPACER TILT SHAFT BRONZE 1 5 KE50306 2 WASHER 1 6 KE50306 1 TILT SHAFT 1 7 KE52192 BEARING WASHER 2 8 KE52191 BEARING 1 9 KE50426 3 SPACER WORM GEAR 1 10 KE50315 WORM GEAR 1 11 FA95005 TENSION PIN 1 12 KE54738 1 WASHER 2 13 KE02059 SEGMENT GEAR AND SPACER ASSEMBLY 1 14 KE02061 TRUNNION BEARING HOUSING HOLDER ASSEMBLY C W BEARING 1 15 FA10485 HEX HEAD BOLT 1 16 FA20008 HEX NUT 1 17 K...

Page 17: ...UST WASHER 4 8 KE52191 THRUST BEARING 2 9 FA30088 TILT SHAFT WASHER 1 10 FA95008 LOCK NUT 3 4 16 1 11 FA19177 SET SCREW 5 16 24 X 1 1 12 FA20047 JAM HEX NUT 5 16 24 1 13 KE54927 SUPPLY WIRE PROTECTION GUARD 1 14 KE00151 2 SEGMENT GEAR 1 15A KE50306 2 TILT SHAFT 3 6 12 GALLON 1 15B KE50375 TILT SHAFT 20 GALLON 1 16 KE02057 1 TILT SHAFT BEARING ASSEMBLY 1 17 KE50245 BEARING FOR GEARBOXES 1 18 FA9508...

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Page 19: ...AP AROUND TIMER COMPONENT PLATE TO SECURE NOTE USE KE00224 TO MODIFY COMPONENT PLATE MODIFIED TRICKLE FAUCET for KET 12 T only ITEM NO PART NO DESCRIPTION QTY 1 KE00224 COMPONENT PLATE ASSEMBLY 1 2 KE50753 8 RELAY DPDT 12 VDC REPLACES KE50753 7 1 3 KE001057 TIMER ASSEMBLY SOLID STATE 1 ...

Page 20: ... FI05025 STREET ELBOW 1 2 PLATED 1 4 KE601046 SWEAT FITTING COPPER 1 2 NPT MALE X 1 2 FEMALE 2 5 KE601047 COPPER PIPE INSERT 2 6 KE54834 5 SOLENOID VALVE 1 7 KE54834 15 SOLENOID VALVE 1 8 FI00062 1 2 ELBOW BRASS 1 9 KE601049 ADAPTOR 1 2 NPT M X 1 8 NPT F 1 10 FI05199 6 COMPRESSION FITTING 1 8 MPT X 1 4 TUBE 1 11 FI05198 4 COMPRESSION ELBOW 1 4 TUBE X 1 4 MPT 1 12 KE601050 COPPER TUBING 1 13 KE6010...

Page 21: ...1 Terminal Block End Barrier 1 2 5 KE50753 7 Relay 1 2 6 KE50749 2 Contactor 208 240v 2 4 7 KE51139 1 Fuse Holder 480v only 2 4 8 KE52936 1 Fuse 480v only 2 4 9 KE53838 21 Transformer 1 2 10 KE00458 Kettle Control Box 1 2 11 KE51225 Edge Connector 10 Pin 1 2 12 KE51226 Wire Connector Terminal 10 20 13 KE50343 1 Component Mounting Plate 1 2 1 8 6 11 12 9 7 4 2 6 5 10 3 13 ELECTRICAL PANEL ...

Page 22: ...ing Lubrication Procedure TILT HANDLE Check handle for tightness If loose apply lock tight and reinstall Check handle knob is on end of handle and firmly tightened If loose apply lock tight and reinstall PRESSURE GAUGE Check that the gauge does not have moisture on its inside face Replace if moisture is present Check that the gauge shows a vacuum needle is well into the Green zone when cold and sh...

Page 23: ...ing ring to center of trunnion 5 Clean newly exposed sections of trunnion 6 Grease trunnion between kettle and console 7 Repack outer needle bearing 8 Push kettle back in place 10 Reinstall trunnion and lock collar 11 Replace console cover 4 Pull kettle two inches away from console and rest on support block ...

Page 24: ...precautions including the use of gloves and eye protection to prevent personal injury 1 With the kettle empty set On Off Switch Temperature Control to 10 Max Allow the kettle to heat until the unit cycles off 2 Switch On Off Switch Temperature Control to 0 Off and disconnect main power at fused disconnect switch 3 Stand to the side of the pressure relief valve discharge tube and pull valve open fo...

Page 25: ...ted position as the elements are not submerged in water at this point DISTILLED WATER REQUIREMENTS 1 Ensure kettle is at room temperature and pressure gauge showing zero or less pressure 2 Shut off power to the kettle at the fused disconnect switch When Red Low Water Kettle Light comes Capacity on add Distilled Water 3 gallon 50 ounces 6 gallon 70 ounces 12 gallon 120 ounces 20 gallon 1 gallon 1 S...

Page 26: ... JACKETED KETTLE FITTINGS If unit will not hold a vacuum the most likely cause is a leak at one of the fittings Often the easiest way to eliminate a leak is reseal the suspect areas 1 Water Level Probe Remove clean threads apply teflon thread sealant and reinstall 2 Pressure Relief Valve A Inspect for signs of leaks Replace if required B Remove clean threads apply teflon thread sealant and reinsta...

Page 27: ... 4 Apply a thread sealant i e Teflon tape to the pressure relief valve s thread and replace 5 Restore power to unit at the fused disconnect switch 6 Vent kettle See Kettle Venting Instructions for proper procedure Remove Pressure Relief Valve Attach Street Elbow Fill unit via Street Elbow Important Pull pressure relief valve ring open to insure vessel is not pressurized Low Water Level Probe 1 Ens...

Page 28: ...ve contact the factory Elements are not field replaceable No Go to step 5 Yes Replace defective safety thermostat No Go to step 6 Yes Replace defective contactor s No Go to step 6 Yes Clean or replace defective low water level probe Replace defective red LED No Go to step 8 Yes Go to step 9 No Replace defective 240 16 VAC transformer Possible Causes 1 No incoming power 2 Kettle is tilted 3 Low wat...

Page 29: ... Yes Go to step 5 No Replace defective thermistor Yes Go to step 6 9 Measure continuity of ON OFF switch temperature control Is it operating properly 10 Unplug control box and measure the resistance across potentiometer Is it approximately 0 ohms at maximum setting and 50 000 ohms at minimum 11 Remove edge connector from control box While kettle is cold or thermistor is removed and allowed to cool...

Page 30: ...it approximately 100 000 ohms 4 Turn the potentiometer temperature control on the control box counter clockwise to decrease the maximum operating temperature does the kettle continue to overheat Result Remedy Yes Replace defective 12 VDC relay No Go to step 2 Yes Go to step 3 No Replace defective thermistor Yes Go to step 4 No Replace defective thermistor Yes Spray contact cleaner on control box t...

Page 31: ...WIRING DIAGRAM 3 Gallon Kettles 200 240v Single Phase Only 380 480v Single Phase Only ...

Page 32: ...WIRING DIAGRAM 6 20 Gallon 200 240v 380 600v ...