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POWER STICK 200K

INVERTER WELDER

MANUAL

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Please read this manual carefully before using

Cali

Teléfono: (2) 3351214

Carrera 31 A # 10 A - 129
mercadeo@codinter.com

Bogotá

Teléfono: (1) 7433131

Calle 18 # 25 - 41
mercadeo@codinter.com

Medellín

Teléfono: (4) 6053131

Calle 42 B # 64 - 08 Local 21
mercadeo@codinter.com

codinter.com

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Summary of Contents for POWER STICK 200K

Page 1: ...d this manual carefully before using Cali Teléfono 2 3351214 Carrera 31 A 10 A 129 mercadeo codinter com Bogotá Teléfono 1 7433131 Calle 18 25 41 mercadeo codinter com Medellín Teléfono 4 6053131 Calle 42 B 64 08 Local 21 mercadeo codinter com codinter com ...

Page 2: ...Self protection 2 5 Operation 8 Attention 2 Basic Welding Procedure 8 Safety Measures to Assure the Correct Installation and Position 3 Replacement of Electrode 9 Safety Check 3 Removal of Slag 9 3 Technical Specification 4 Maintenance and Service 9 Environment to Which the Product is Subjected 4 6 Trouble Shooting 10 Ths Requirement for Main Supply 4 7 List of Spare Parts 11 The Welder s Principl...

Page 3: ... content or welder s function change 2ˊSafety Operation Operator s Self Protection Please always follow the rules that conform to safety and hygiene Wear protective garments to avoid injuries to eyes and skins Use the welding helmet to cover your head while working with the welding machine Only by viewing through the filter lens on the welding helmet can you watch your operation Under no circumsta...

Page 4: ...should be added some anti dump set Safety Check Each item listed below must be carefully checked before operation Make sure that the welding machine has reliable earth wire connection Make sure that there is no short circuit connection with welder s both outputs Make sure that there is always sound output and input wire connection instead of exposing it outside Regular check needs to be conducted ...

Page 5: ...C current is got through the IGBT Q1 Q2 Q4 all bridge inverter Then this alternating current transformed by the intermediate frequency transformer and rectified by quick recovery duct D1 D2 D6 outputs the stable direct current The Welder Structures POWER STICK 200K use the movable carton like structures The upper part in the front is equipped with a power switch a welding current regulation knob p...

Page 6: ...z 50 60 Rated Input Current A 39 Rated Input Capacity KVA 8 5 Open circuit Voltage V 78 RatedWorkingVoltage MMA V 28 Rated Working Voltage TIG V 18 CurrentRegulationRange MMA A 20 200 CurrentRegulationRange TIG A 20 200 Rated Duty Cycle 40 Welding Current 10min 40 A 200 10min 60 A 163 10min 100 A 126 Efficiency Ș 80 Power Factor Cosĳ 0 7 Insulation Grade H Case Protection Grade IP21S Cooling Type ...

Page 7: ...lled in the place where it can not be exposed to sun and rain Also it must be stored in less humid place with the temperature range at 10 40 C There should be 50 cm space about for the welding machine to have good ventilation Apparatus to exclude wind and smoke should be equipped if the inside aeration is not sound Connection between Welder and Power Source See the Input Connection Sketch Connect ...

Page 8: ...then screw down clockwise Connection between Welder and Work Piece See Output Connection Sketch Insert the quick connector of earth cable with earth clamp into current output electrode adaptor on the second half of the front panel and then screw down clockwise The earth clamp is connected with work piece Notice Do not use steel plate or the materials alike which are ill conductor to connect betwee...

Page 9: ...tion indicator light is off The power source should be switched off after the operation or while temporarily leaving job site Welders should dress canvas work cloth and wear welding mask to prevent the hurt from arc and thermal radiation Light separating screen should be put in the job site to prevent the arc will hurt other people Inflammable or explosive materials are prohibited to access the jo...

Page 10: ...out the technical hitch or problems The Maintenance includes Dust Removal The POWER STICK 200K man must regularly clean up the dust from the welder by the dry compressed air air compressor or the similar device Meanwhile examination can also be performed to make sure there are no loose parts and components inside the machine Immediate cleaning is needed if there is an accumulation of dust Under no...

Page 11: ... capacity is too small Replace it with a bigger capacity one Cable is of small size Replace it with another one in conformity with the requirement Replace it with another one in conformity with the requirement 5 Electrode Holder and Cable getting hot polar sockets becoming hot Bigger resistance between the electrode holder and the cable Remove the oxide skin and tighten it Resume power over a long...

Page 12: ...WLF SDQHO 32 5 5 3 3RWHQWLRPHWHU QRE 3 4XLFN FRQQHFWRU 3 DQ 367 3 6ZLWFK 3 Cali Teléfono 2 3351214 Carrera 31 A 10 A 129 mercadeo codinter com Bogotá Teléfono 1 7433131 Calle 18 25 41 mercadeo codinter com Medellín Teléfono 4 6053131 Calle 42 B 64 08 Local 21 mercadeo codinter com codinter com ...

Page 13: ...e for both transport and storage ranges from 25 to 55 and the storage environment should be dry To keep the machine from the ćhumidity it is recommended to free it from moisture and dust before it is kept in the plastic bag Users are suggested to keep carton and shock proof stuff for the future possible transport In line haul please prepare another wood carton which is labeled Keep it from rain Ha...

Page 14: ...13 10ˊThe Circuit Chart The chart is for reference if there is update of chart manufacuturer will not notify ...

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