Cole Parmer CLW-108i and CLW-128i Installation / Operation / Maintenance M, Installation, Operation And Maintanance Manual

Page 1: ... 4666 001 215 672 7800 FAX 877 693 9273 001 215 672 1702 E mail service coleparmer com Part Number MAN385 445030 Revision MG 22 July 2005 Cole Parmer Instrument Company 625 East Bunker Court Vernon Hills IL 60061 9872 US Canada 800 323 4340 Fax 847 247 2929 Outside US Canada 001 847 549 7600 Fax 001 847 549 1700 www coleparmer com E Mail General Information info coleparmer com Application Service ...

Page 2: ...ibility Should concealed loss or shipping damage be observed after opening containers have the carrier inspect the packaging within 15 days of delivery and then file a claim with the carrier Cole Parmer will assist in claims but must be notified immediately and sent a copy of the carrier s inspection report WARNING DO NOT STORE OR PROCESS FLAMMABLE MATERIALS This unit is not designed nor is it int...

Page 3: ...D WITH THIS SYMBOL IS NOT HEEDED This symbol also indicates equipment safety components and safety features See Section 2 Safety for a description of safety elements designed into the washer IMPORTANT INSTRUCTIONS To prevent damage to the washer and or the load adhere to the procedures designated by this icon PRACTICAL TIPS These recommendations are intended to streamline washer installation or op...

Page 4: ...ater Supplies 12 5 Connect the Electrical Supply 12 6 Test For Leaks 12 7 Move the Unit Into Final Position 12 8 Adjust the Leveling Legs 13 9 Secure the Washer In Its Final Position 13 10 Toe Kick Plate Installation Optional 14 5 WASHER COMPONENTS 15 6 HOW TO RUN A WASH CYCLE 23 Detergent Recommendations 23 Before Starting a Cycle 23 How to Start a Cycle 24 How to Pause or Abort a Cycle 24 Using ...

Page 5: ...h effectively clean narrow neck glassware such as volumetric and Erlenmeyer flasks 1 Equipped with built in door dispensers for detergent and liquid neutralizer these models are available in both Undercounter and Freestanding Mobile configurations A wide variety of optional specialty baskets and inserts is available to facilitate washing petri dishes test tubes small graduated cylinders bottles an...

Page 6: ...o exceed 10 of normal voltage ENVIRONMENTAL CONDITIONS This product is intended for indoor use at altitudes up to 6500 ft 2000 m temperatures from 41 104 F 5 40 C Maximum relative humidity 80 for temperatures up to 88 F 31 C decreasing linearly to 50 relative humidity at 104 C 40 C Table 1 1 Specifications UNDERCOUNTER WASHER MEASUREMENT UNIT CABINET OPENING MIN FREESTANDING MOBILE WASHER HEIGHT A...

Page 7: ...hen engaged opening the door requires two hands See Section 5 Washer Components To ensure safe operation please follow these recommendations Read all instructions carefully before using the washer This glassware washer must be properly grounded See Section 4 Installing the Washer Use only detergents and neutralizers recommended by Cole Parmer for use in glassware washers Heikol products have been ...

Page 8: ...E WASHES In Pre Wash phases the chamber sump well fills with tap water and then the circulation pump activates to wet down the load from the rotating spray arms and on spindle rack equipped CLW 128i units from the spindles Pre Wash phases may be heated or unheated depending on the cycle selected They conclude by draining all water from the chamber MAIN WASH The chamber fills with tap water which i...

Page 9: ...ralizer is loaded it is delivered into the chamber during rinse phases as described in Table 3 1 Rinsing concludes by draining all water from the chamber DRYING During the Drying phase a fan blower circulates and vents chamber air to speed drying Overall time to complete a cycle varies depending upon the cycle selected selected control panel functions and the facility s water temperature Although ...

Page 10: ... OCCURS AFTER HEAT UP IF FILLED 3 FOR RINSE ONLY AND QUICK WASH CYCLES THIS PHASE OCCURS ONLY IF THE HR BUTTON IS ACTIVATED 4 THIS PHASE DOES NOT OCCUR IF THE HR BUTTON IS ACTIVATED 5 OPTIONAL AUTODISPENSER NEUTRALIZER PUMP OPERATES HPW UPW1 UPW2 HW UR1 UR2 UR3 HR PROGRAM TAP WATER DI WATER DRY RINSE ONLY 9 4 9 3 9 3 QUICK WASH 9 1 9 9 4 5 9 3 2 5 9 3 LIGHT WASH 9 1 9 95 9 2 9 MEDIUM WASH 9 9 9 1 ...

Page 11: ...lectrical connections are properly sized and located To protect floor surfaces Undercounter units are supplied with leg slides for attachment to washer feet These decrease friction as the unit is moved across the floor Preparing for Installation REQUIRED TOOLS Phillips 2 screwdriver Flat blade screwdriver Adjustable wrenches 5 8 16 mm open end wrench Tape measure Spirit level Electric drill Hole s...

Page 12: ...e at a readily accessible location Deionized Water 18 60 PSI 124 414 kPa minimum 3 gallons min 11 liters min IMPORTANT To prevent corrosion D I Water should not exceed 1 MΩ cm resistivity Drain Supply 3 4 18 mm Minimum ID piping DIMENSIONAL REQUIREMENTS For all models allow for 25 635 mm door extension when open Allow at least 2 5 cm space to the side of the door Prepare an installation space or c...

Page 13: ...n here A to E to B 2 1 4 5 7 cm C 6 1 8 15 5 cm D 8 20 3 cm F 2 1 4 5 7 cm G 5 12 7 cm H 6 1 2 16 5 cm D C B A H G F E SADDLE IMPORTANT Hose must remain installed in saddle NOT PRESENT ON UNITS SHIPPED OUTSIDE THE USA NOT PRESENT ON UNITS SHIPPED OUTSIDE THE USA DRAIN HOSE TAP WATER DI WATER Figure 4 1 Rear Connection Locations Approximate NOTE E to dimensions are minimum distances from the bottom...

Page 14: ...r connection use plastic or stainless fittings Brass fittings corrode in contact with DI water and are not recommended 2 PREPARE THE ELECTRICAL CONNECTION For convenience the unit is provided with a pre wired electrical cable and plug Locate or install a code conforming electrical receptacle within reach of the washer s supplied cable The electrical supply should be a dedicated circuit that is pro...

Page 15: ...connection that conforms to these requirements No part of the drain hose should exceed 35 90 cm above the bottom of the washer The drain connection must be at least 20 50 cm above the bottom of the washer The drain hose extends no more than 10 3 m Any joints or fittings must be 3 4 18 mm ID or larger The drain hose is not directly connected to a floor well or its equivalent this could cause a siph...

Page 16: ... activated the washer is ready to operate For an Undercounter unit connect the unit s AC power plug to its AC receptacle 6 TEST FOR LEAKS Before final leveling and securement in position test for leaks as follows a Turn ON the electrical power and water supplies b Push the door closed until it is securely latched c Follow the How to Start a Cycle procedure on page 24 to select and operate a LIGHT ...

Page 17: ...WASHER IN ITS FINAL POSITION Undercounter Units To prevent forward tilting when downward force is applied to the open door or when heavily loaded baskets are pulled outward use screws to fasten the washer to the cabinet Using the supplied screws plastic spacers and rubber cosmetic plugs secure the washer to the cabinet using alternative A or B one screw on each side as shown here Freestanding Mobi...

Page 18: ... OPTIONAL On Undercounter Units the supplied TOE KICK PLATE can be attached to the washer s lower front to optimize appearance You may decide that attaching this plate is unnecessary for your installation To attach the TOE KICK PLATE position each of the two PLATE SUPPORT BRACKETS inward or outward to the desired depth pulling its catch inward to release the bracket Then simply hook the TOE KICK P...

Page 19: ...latch A switch inside the door handle detects if you open the door during a cycle and pauses the cycle until you re close the door EXTERNAL COMPONENTS SAFETY CATCH LEVER CONTROL To minimize the chance of opening the door accidentally during runs the Safety Catch can be engaged If the Safety Catch is engaged you must push the white Safety Catch Lever to the left in order for the door handle to oper...

Page 20: ...ton repeatedly until the desired PROGRAM INDICATOR LAMP illuminates 2 PROGRAM INDICATOR LAMPS Indicates the currently selected program 3 HIGH HEAT WASH HW SELECTOR BUTTON INDICATOR Press this button to select high or low temperature washing The indicator illuminates when the high temperature mode has been selected Available temperatures are listed in Table 3 2 on page 6 Heated Wash and Heated Rins...

Page 21: ...cle resumes from the point of interruption when the door is re closed 7 CYCLE STATUS INDICATOR LAMPS START illuminates during cycle operation and END at cycle completion The START lamp blinks if the door is unlatched during a cycle 8 DISPLAY WINDOW In normal operation this display indicates the time remaining until cycle completion 1 If this time exceeds 1 hour the display alternates between minut...

Page 22: ...when full Lower fill levels appear as progressively smaller dark dots If empty the indicator appears completely light To adjust the amount of neutralizer injected into the chamber unscrew the NEUTRALIZER DISPENSER CAP and remove it to expose a six position dial control If increased neutralizer injection is desired rotate the dial control normally set to 1 to a higher number setting SPRAY ARMS Duri...

Page 23: ...____________________________________________ Cole Parmer CLW 108i CLW 128i Washers 19 obstructions to water circulation The filter is fastened to the base of the washer chamber by the FINE FILTER BASKET which is hand screwed into place ...

Page 24: ...TAILED ILLUSTRATION SEE PAGE 26 Figure 5 2 Internal Components SPRAY ARMS COARSE STRAINER FILTER SCREEN NEUTRALIZER INDICATOR NEUTRALIZER DISPENSER CAP TO FILL OR TO ACCESS METER CONTROL TURN CCW AND REMOVE DETERGENT DOOR DETERGENT DOOR LATCH DETERGENT COMPARTMENTS MAIN WASH PRE WASH DISPENSER GRATING DETERGENT NEUTRALIZER DISPENSER ...

Page 25: ... provide an effective means to thoroughly wash the interiors of narrow neck glassware such as volumetric and Erlenmeyer flasks As illustrated below optional spindle racks must provide proper boot sealing and cannot be intermixed with standard CLW 128i open racks When using spindle racks the height of each black plastic FLASK SUPPORT must be set to ensure that the SPRAY TUBE does not touch the bott...

Page 26: ...sing each rack for the first time Adjust if necessary Check that gap is approximately the thickness of a postcard If gap is too large or small loosen the collar s set screw and move the collar up or down to achieve proper gap Re tighten the set screw _IMPORTANT _ BEFORE FIRST USE OF A NEW SPINDLE RACK CHECK ADJUST RACK COLLAR GAP R U B B E R B O O T C O L L A R G A P SET SCREW P N 446060 CAUTION ...

Page 27: ...gent may cause glassware etching Check with the local water department if unsure about your facility s water hardness level Before Starting a Cycle 1 Open any tap and or deionized water supply shut off valve s and turn ON any switch or circuit breaker supplying AC voltage to the washer 2 CLW 128i Only If optional spindle rack operation is desired remove both standard open racks and replace them wi...

Page 28: ...ed 5 If a high heat rinse is desired press the HIGH HEAT RINSE HR SELECTOR BUTTON until its indicator illuminates Available rinse temperatures are listed in Table 3 2 on page 6 6 To begin the cycle push the START STOP BUTTON The control panel s START INDICATOR LAMP illumi nates and the estimated time remaining decrements on the DISPLAY WINDOW 7 At the end of the cycle the control panel s START IND...

Page 29: ...ctivate the Cycle Lock function 1 Turn OFF washer power using the power button 2 Simultaneously depress and hold the HW and HR buttons as you press the power button to restore power to the unit 3 Release the buttons 4 Press the PROGRAM SELECTOR BUTTON until the display shows 1 with the key symbol indicator illuminated 5 Press the START BUTTON to confirm the selection and return to the normal opera...

Page 30: ...ation of lime sediment or other deposits that may clog the mesh of this filter over time Clean the filter by gently rubbing with a brush or similar device WEEKLY Clean exterior washer surfaces with warm soapy water if necessary On a weekly or monthly schedule inspect the OUTLET PUMP fins and nearby piping for debris Clean with a 4 inch 10 cm pipe cleaner if necessary The Outlet Pump area is access...

Page 31: ...f removal UNHEATED Before storing the washer drain water from the unit This includes STORAGE any water trapped in the washer s internal pumps and inlet valves Malfunctions caused by component freezing are excluded from warranty coverage AS NEEDED The inner casing of your Cole Parmer glassware washer is manu STAINLESS factured of 3 finished stainless steel If your facility has hard STEEL water inte...

Page 32: ...os 7 and 8 polished finishes Tenacious deposits rusty discolorations industrial atmos pheric stains Oakite No 33 Dilac Texo 12 Texo N Y Flash Klenz Caddy Cleaner Turco Scale 4368 or Permag 57 Swab and soak with clean cloth Allow to stand 15 minutes or more per directions on package Then rinse and dry Satisfactory for use on all finishes Vinegar Swab or wipe with cloth Rinse with water and dry Sati...

Page 33: ... REMAINS IN WASHER AFTER USE OR EXCESSIVE WATER IN SUMP AREA Drainage hose is clogged Clean as required WASHER CYCLES TAKE TOO LONG TO COMPLETE Tap water not hot enough Check tap water temperature Colder temperatures prolong cycle time Power problem Check breaker Door not completely latched Push the door firmly to engage the latch Washer is in Delay Start mode Ensure the START DELAY indicator is e...

Page 34: ...K Harder water supplies may require additional detergent Use only the amount of detergent you have previously determined to be sufficient for your Wash application and the hardness of the water supply Hard Water If your facility has hard water try adding more detergent and or more neutralizer Wrong detergent Change detergent as required Items not properly loaded Make sure washer is not overloaded ...

Page 35: ... of citric acid into the Pre Wash Detergent Compartment and run the HEAVY program Permanent Solution Install an iron removal system in the water supply SILICON FILM Softened hard water Add additional detergent to the wash To improve rinsing do not load the machine to full capacity Difficult to dry material Try activating the heated rinse HR option on the control panel A hotter rinse can facilitate...

Page 36: ... persists contact service at the number below F5 Valve leakage Shut OFF water supply and contact service F7 Outlet drain pumping is blocked Check clean the outlet pump as described on page 26 A FAULT CODE APPEARS ON THE DISPLAY F8 A filter may be clogged Clean strainers and baskets as described beginning on page 26 For service technical support or replacement parts contact Cole Parmer Service at T...

Page 37: ...ading accessories contact Cole Parmer Customer Service at 800 323 4340 ACCESSORY SIZE1 RACK ORDER Facility Installation Kit for CLW 108i and CLW 128i 12 3 5 meter of 1 4 ID x 3 8 OD flexible tubing 445490 Lower Spindle Rack for CLW 128i must be used with an Upper Spindle Rack UCW 180 UCW 180M or UCW 180H Full Lower UCW 155 Upper Spindle Rack for CLW 128i must be used with Lower Spindle Rack UCW 15...

Page 38: ...sed with Upper Spindle Rack UCW 180 UCW 180M or UCW 180H Full Lower UCW 155M Stainless Steel Door Front NLW SSF Basket for miscellaneous items such as stoppers spatulas beakers etc Half Both 0601 712 Erlenmeyer Flask Insert 5 flasks at 300 1500 ml Half Both 0601 805 BOD Bottle Insert Half Both 0601 807 Petri Dish Insert for all sizes Half Both 0601 810 Insert for 32 small graduated cylinders Half ...

Page 39: ...ml 46 mm diameter bottles Full Both 0601 881 Bottle Insert Holds up to forty four 100 ml 58 mm diameter bottles Full Both 0601 882 Bottle Insert Holds up to twenty four 250 ml 73 mm diameter bottles Full Both 0601 883 Bottle Insert Holds up to twenty 500 ml 85 mm diameter bottles Full Both 0601 884 Underlay Cover 304 Stainless Steel Full Both 0601 886 Underlay Cover 304 Stainless Steel Half Both 0...

Page 40: ..._____________________________________________________________________________ Cole Parmer CLW 108i CLW 128i Washers 36 BLANK PAGE ...

Page 41: ..._____________________________________________________________________________ Cole Parmer CLW 108i CLW 128i Washers 37 APPENDIX B ELECTRICAL SCHEMATICS ...

Page 42: ..._____________________________________________________________________________ Cole Parmer CLW 108i CLW 128i Washers 38 ...

Page 43: ..._____________________________________________________________________________ Cole Parmer CLW 108i CLW 128i Washers 39 ...

Page 44: ..._____________________________________________________________________________ Cole Parmer CLW 108i CLW 128i Washers 40 ...

Page 45: ...____________________________________ Cole Parmer CLW 108i CLW 128i Washers 41 APPENDIX C PLUMBING SCHEMATIC IMPORTANT For proper operation the supplied High Drain Loop must be preserved LOWER SPRAY ARM UPPER SPRAY ARM OR OPTIONAL SPINDLE RACKS ...

Page 46: ..._____________________________________________________________________________ Cole Parmer CLW 108i CLW 128i Washers 42 BLANK PAGE ...

Page 47: ...lized so that it is now safe for human handling YES___ NO___ Which sterilization disinfectant process was used in cleaning this product Hydrogen Peroxide Peracetic Acid Glutaraldehyde Chlorine Dioxide Chlorous Acid Iodophor Ethyl Alcohol Isopropyl Alcohol Phenolic Compounds Chlorine Compounds Formaldehyde Quaternary Ammonium Other________________________________________ Are there any additional sa...

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