CommScope NG4access ODF Platform Value-Added Module, Installation Instructions Manual

Page 1: ... 2017 CommScope All Rights Reserved Installation Instructions 25285 A 300001749219 Rev B TECP 90 702 Issue 4 April 2017 NG4access Frame Concrete Floor ...

Page 2: ... shall CommScope Inc be liable for any damages resulting from loss of data loss of use or loss of profits and CommScope Inc further disclaims any and all liability for indirect incidental special consequential or other similar damages This disclaimer of liability applies to all products publications and services during and after the warranty period This publication may be verified at any time on t...

Page 3: ...4 General Safety Precautions 4 List of Acronyms and Abbreviations 4 1 TOOLS AND MATERIALS REQUIRED 1 2 FOOTPRINT OF FRAME AND FIBER OPTIC STORAGE PANEL FOTSP 4 3 MOUNTING THE FRAME ON A CONCRETE SURFACE 5 4 INSTALLING A FIBER OPTIC STORAGE PANEL FOTSP 16 5 GROUNDING THE FRAME 21 6 SECURING TWO FRAMES TOGETHER 21 7 CUSTOMER INFORMATION AND ASSISTANCE 24 ...

Page 4: ...TECP 90 702 Issue 4 April 2017 Preface Page 2 2017 ADC Telecommunications Inc TABLE OF CONTENTS Content Page Blank ...

Page 5: ...loor and grounding the frame NG4access ODF Platform Universal Chassis Installation Manual 90 703 Provides installation instructions for the NG4access standard chassis NG4access ODF Platform Splice Chassis and Splice Tray Installation Manual 90 704 Provides installation instructions for the NG4access standard chassis NG4access ODF Platform Patch Cord Routing Guide 90 705 Provides pictorial guidelin...

Page 6: ...hazard that will cause severe personal injury death or substantial property damage if the hazard is not avoided Warning Warning is used to indicate the presence of a hazard that can cause severe personal injury death or substantial property damage if the hazard is not avoided Caution Caution is used to indicate the presence of a hazard that will or can cause minor personal injury or property damag...

Page 7: ...able 3 Table 1 Tools Required TOOL PICTURE Adjustable wrenches 2 0 25 to 1 inch 8 to 25 4 mm Crow bar Drill with metal and concrete drill bits 0 25 to 1 inch 8 to 25 4 mm Ruler or tape measure Torque wrench 19 9 ft lbs 27 Nm Allen wrench 5 16 inch Note Used for leveling frame Hammer Set of combination open end box end wrenches 0 25 to 1 inch 8 to 25 4 mm 12494 B 12495 B 12496 B cm 1 31 12825 a 177...

Page 8: ...Flat tip and Phillips screwdrivers 1 2 and 3 Table 2 Ground Wire Kit Components Accessory ITEM DESCRIPTION PICTURE Ground cable 13 ft 6 AWG 4 1 mm solid copper wire Nylon cable clamps 8 12 24 x 0 5 inch screws 2 hole copper compression lug 1 with 0 75 inch hole spacing Note Accommodates 6 AWG wire Table 1 Tools Required continued TOOL PICTURE 12504 B 12824 A 12505 B 12503 B 18413 A 18414 A 12498 B...

Page 9: ...Components Used PART PICTURE Concrete floor installation kit four threaded assemblies Hold down washer 4 provided with frame STUD TORQUE LIMITING HEX NUT METAL SLEEVE NYLON SPACER EXPANDABLE CONE FLAT WASHER TOP FLANGE SHEARS OFF PLASTIC COVER NOTE ONE PIECE TORQUE NUT 18008 B 21899 A ...

Page 10: ... Frame Footprint Optional Template Shown Figure 2 FOTSP Footprint 25162 A 23 89 IN 60 68 CM 29 84 IN 75 79 CM 1 0 IN 2 54 CM DIAMETER 4 PLACES 8 5 16 IN 21 11 CM 7 13 16 IN 19 84 CM 13 IN 33 02 CM 25 1 2 IN 64 77 CM FRONT 22 27 32 IN 58 02 CM 2 7 8 IN 7 30 CM 9 5 8 IN 23 45 CM 11 88 IN 30 17 CM 18 98 IN 48 21 CM FRONT 2 5 IN 6 35 CM 25243 A 23 98 IN 60 91 CM RADIUS 1 0 IN 2 54 CM 10 90 IN 27 69 CM...

Page 11: ...lace the isolation pad on the concrete floor at the location just chosen and use it as a template to mark the concrete for the four mounting holes as shown in Figure 4 If optional FOTSP will also be installed mark the location for the FOTSP also as shown Figure 4 Marking Concrete Note Storage spools may loosen during shipment Check storage spools for looseness Tighten spool cover screws if spools ...

Page 12: ... 3 Set aside the isolation pad and drill four mounting holes in the concrete at the marks just made as shown in Figure 5 Figure 5 Drilling Mounting Holes 24991 A TEMPLATE ISOLATION PAD HOLE DIMENSIONS DIAMETER 0 71 IN 18mm DEPTH 3 15 16 IN 100mm VACUUM AS REQUIRED DRILL ...

Page 13: ...nchor bolt assembly into the hole The washer should touch the top of the anchor sleeve Tap the anchor bolt assembly with a hammer until the washer touches the concrete Figure 6 Installing Washer and Torque Nut on Threaded Rod WASHER TOUCHES CONCRETE TAP ANCHOR BOLT WITH HAMMER SIDE VIEW 24992 A WASHER TORQUE NUT ANCHOR SLEEVE THREADED ROD ANCHOR BOLT ASSEMBLED ...

Page 14: ...il 2017 Page 8 2017 ADC Telecommunications Inc 5 Pre torque the anchor bolt to approximately 30 foot pounds 41 Newton meters Refer to Figure 7 Figure 7 Pre torquing Anchor Bolt 36 40 38 30 32 34 0 FT LB 24993 A TORQUE WRENCH ...

Page 15: ...elecommunications Inc 6 Loosen the torque nuts several turns and then remove the torque nut and washer as shown in Figure 8 Figure 8 Removing Torque Nut and Washer LOOSEN TORQUE NUT REMOVE TORQUE NUT AND WASHER TORQUE NUT WASHER THREADED ROD 24994 A ...

Page 16: ...2017 Page 10 2017 ADC Telecommunications Inc The Figure 9 Caution Caution A NG4access frame weighs approximately 350 lbs 159 Kg Do not attempt to lift or move the rack without using appropriate lifting equipment Figure 9 24988 A ...

Page 17: ... Inc 7 Remove the front and rear troughs to access the mounting slots Figure 10 Figure 10 Removing Troughs FRONT VIEW MOUNTING SLOTS PARTIALLY SHOWN LOWER TROUGH BACK LOWER TROUGH BASE GUARD BOX COVER 24995 A REAR VIEW MOUNTING SLOTS PARTIALLY SHOWN REAR COVER 25065 A ...

Page 18: ...mmunications Inc 8 Position the isolation pad and frame on the concrete as shown in Figure 11 Figure 11 Positioning Isolation Pad and Frame 24996 A TEMPLATE ISOLATION PAD SHADED FOR CLARITY ALIGN SLOTS IN RACK AND TEMPLATE ISOLATION PAD WITH THREADED RODS ...

Page 19: ...mmunications Inc 9 Assemble the hardware provided onto the threaded rods in four places but do not tighten the torque nut fully Refer to Figure 12 Figure 12 Assembling Hardware Onto Threaded Rods TORQUE NUT THREADED ROD HOLD DOWN WASHER FLAT WASHER 24997 A ...

Page 20: ...2017 ADC Telecommunications Inc 10 Using a 5 16 inch allen wrench adjust the set screws to level the rack Refer to Figure 13 Figure 13 Adjusting Set Screws to Level Rack ADJUST SET SCREW TO LEVEL RACK 4 PLACES ALLEN WRENCH 5 16 INCH 24998 A ...

Page 21: ...nut until the top flange shears off in four places Figure 14 Figure 14 Tightening Torque Nut Note The torque nut will be correctly set at 60 foot pounds 81 Newton meters when set as described 24999 A 66 70 68 60 62 64 0 FT LB TIGHTEN TORQUE NUT UNTIL TOP FLANGE SHEARS OFF TOP FLANGE SHEARED OFF ...

Page 22: ...s refer to Section 2 on Page 4 Use the following procedure to install a FOTSP 1 If the front trough covers and guard box and the rear guard box are present on the frame remove them Figure 15 above shows the same components but being installed 2 If cables will enter the FOTSP from under the floor saw out a cable entry hole referring to Figure 2 on Page 4 for hole location and dimensions 3 Unpack th...

Page 23: ...17 ADC Telecommunications Inc Figure 16 Removing FOTSP Front Cover 5 Remove the FOTSP back cover and cover plate Figure 17 Figure 17 Removing FOTSP Back Cover and Cover Plate 25258 A FOTSP FRONT COVER 25260 A FOTSP BACK COVER FOTSP COVER PLATE ...

Page 24: ...SP to the NG4access frame by installing tie brackets in two places and trough ties in six places as shown in Figure 18 Figure 18 Installing Brackets Note Refer also to the detailed views in Figure 19 and Figure 20 25257 A TIE BRACKET 2 PLACES TROUGH TIE 6 PLACES HOLE COVER EDGE PROTECTOR ...

Page 25: ...ons Figure 20 Rear View With Frame Tilted to Show Brackets Under Trough TOP CROSS FRAME TROUGH REAR VIEW 3RD DOWN CROSS FRAME TROUGH TOP TIE BRACKET MID FRAME TIE BRACKET 25262 A PLACE ONE TROUGH TIE ON BOTTOM SIDE OF EACH JUNCTION OF TROUGHS REAR VIEW 3RD DOWN CROSS FRAME TROUGH MID FRAME TIE BRACKET 25263 A ...

Page 26: ...then as noted install two hex bolts in the analogous location on the front of the frame Figure 21 Bolting Together Frame and FOTSP Bases 8 Install the edge protector on the FOTSP in the location shown in Figure 21 25261 A 1 4 20 HEX BOLTS 2 1 4 FLAT WASHER 2 1 4 LOCK WASHER 2 1 4 20 HEX NUT 2 EDGE PROTECTOR REAR VIEW NOTE INSTALL SAME HARDWARE IN ANALOGOUS LOCATION ON FRONT OF FRAME AND FOTSP ...

Page 27: ...n the top member of the frame as shown in Figure 22 Any 2 hole location with the correct hole spacing may be used Use a 2 hole 10 compression lug with 3 4 inch hole 1 905 cm spacing Scrape the paint to expose bare metal and apply deoxidant in the grounding location For a grounding wire use only 6 AWG or thicker copper wire Follow local practice to connect the ground wire to office ground Figure 22...

Page 28: ...interface with one another Install a junction plate spanning the two troughs on the bottom side as shown in Figure 23 Secure the plate using four 10x32 flathead screws as shown Figure 23 Installing Junction Plates Six Places 2 Continue down the frames installing junction plates in a like manner for each of the remaining five levels of rear horizontal trough BOTTOM VIEW 10 x 32 FLATHEAD SCREWS JUNC...

Page 29: ...sets of two brackets installed in the two locations shown in Figure 24 Figure 24 Installing Rear Splice Brackets REAR VIEW REAR SPLICE BRACKETS INSERT REAR SPLICE BRACKET INTO CABLE TROUGH SLOT 2 PLACES SPLICE BRACKET LOCATIONS 2 SHOWN IN GRAY FOR CLARITY 12 24 SCREWS 6 25070 A NOTE SPLICE BRACKETS PROVIDED WITH RACK ...

Page 30: ... 7 CUSTOMER INFORMATION AND ASSISTANCE To find out more about CommScope products visit the web at www commscope com For technical assistance customer service or to report any missing damaged parts visit http www commscope com SupportCenter ...