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Cool-Air Doors

 

 

CSA-5-BR Bottom Rolling Slide Door 

Assembly and Installation Instructions 

 

1.

 

Open all structural component and hardware boxes

 and compare with 

itemized list in this instruction. Note: Structural components and hardware may 
arrive in separate shipments. 

2.

 

Install Top Guide

 track per print. Use mounting brackets spaced per print. The 

16 gauge box track top guide must be drilled for a 3/8” bolt at each mount 
bracket. Depending on the print for the job this will be either 24” or 48” on center.   

3.

 

Install

 1-1/4” X 1-1/4” X 1/8” structural steel angle (supplied by others)

 bottom

 

guide

 per print. Use supplied mount clips with two TapCon screws per clip four 

foot on center and at each joint. Recommended to tack weld bracket to bottom 
guide in slotted hole. One TapCon per bracket authorized if tack welded except at 
joints. Recommend cutting exposed end of bottom guide at 45 Degree angle to 
reduce sharp cutting edge.  

4.

 

Measure

 distance between 

bottom of top track

 and 

top of bottom guide

5.

 

Allowing ¾” between top of door and bottom of top track and 3-1/2” for bottom 
rail / bottom roller / bottom guide track, 

trim vertical

 to the measurement in step 

4 minus 4-1/4”. Adjust if more or less space is needed between door and top track 
or if different sized bottom guide is used. 

6.

 

Lay out Door

 structural components per component layout. Suggested to start 

face down with protection to not scratch the paint.  

7.

 

Install Top Rail Girt and Aluminum Bottom

 Rail with one screw at each joint. 

Check door print to determine quantity of top rail girts and determine if a bottom 
rail reinforcing girt is supplied.  

8.

 

Locate and place remaining girts

 per the girt spacing. Numbers are starting 

from top down. This may vary from the number specified if the verticals are 
trimmed at site.  

9.

 

Internal reinforcements

 for the verticals are optional and may be supplied for 

one or more vertical. If this vertical reinforcement girt section is supplied, install 
the top girt for each panel, then install the reinforcing girt into the vertical, Tek 
through the vertical near the top and near the bottom of the reinforcing member 
and then butt the next horizontal girt tightly against the vertical reinforcing girt. 
Continue this sequence all the way down. In some applications, a vertical 
reinforcing girt will be supplied for only one side of the panel and not the other.  

10.

 

Square the door panel

 by measuring from corner to corner diagonally and 

equalizing. 

11.

 

Lay out optional 

Walk Door Framed

 opening (if supplied) per print. Install tek 

screws in girt installed as door jamb inside vertical only on rear side (away from 
“J” trim) 

12.

 

Fasten 

two tek screws at each joint on the rear of door 

Summary of Contents for CSA-5-BR

Page 1: ...ck or if different sized bottom guide is used 6 Lay out Door structural components per component layout Suggested to start face down with protection to not scratch the paint 7 Install Top Rail Girt and Aluminum Bottom Rail with one screw at each joint Check door print to determine quantity of top rail girts and determine if a bottom rail reinforcing girt is supplied 8 Locate and place remaining gi...

Page 2: ...Stand door up and slide door on bottom track and guide tip pin into top track from each side of opening 18 Install a Jamb latch at each side of opening 19 Install a Center chain latch between panels on multiple panel systems 20 Foot Bolts are optionally supplied and are installed internally towards the center of the opening When supplied the caster will have to be located far enough away from the ...

Page 3: ...ucture by others Both Sides on 2 4 and 6 Panel 50 6 Actual Finished Door Width 77 0 Outboard Guide 4 panel Top Supplied Bottom by Others 0 Outboard Guide 3 or 6 panel Top Supplied Bottom by Others 0 0 Center Guide 3 or 6 panel Top Supplied Bottom by Others 51 Inboard Guide Top Supplied Bottom by Others 75 6 Overall Width Clear Space required For Door Operation 50 0 Usable Width with door Open 1 5 ...

Page 4: ...fied Clear Opening Height Header By Others Back to Back 8 C Shown Measured Door Frame Height 2 00 Rear Surface of Exterior Building Sheeting Cool Air Bottom Rolling Two Panel Door Showing One Half Only Sheeting length 2 00 1 00 1 687 3 637 25 to 50 3 75 ...

Page 5: ...ing plus at least 1 2 Optional Top Guide Track White Cover 1 1 2 X 3 1 2 Header by others 1 2 Nut Door Vertical Bottom Of Clear Opening 1 00 Top Guide Pin 0 68 in 1 18 in 2 32 in 1 12 in Trolley support Plate One on top one under girt 0 500 Top Door Girt ...

Page 6: ...ers Building Structure by others Double Side Mount Bracket Available with cover Bracket Inboard Top Guide Outboard Top Guide Inboard Door Panel Finished Floor Guide Rails May be Recessed in Concrete Outboard Door Panel Alternating 2 Panel or 4 Panel Doors ...

Page 7: ... 250 4 00 9 50 in 1 50 2 75 6 75 10 0 Inboard Door Panel 3 8 Mounting bolt nut washer Adjustable Top Guide Pin Support Plate Top and bottom Top Rail Pin Hole Location Site Double Nut or Lock Nut Optional Cover Bracket Drill for 3 8 Bolt for each bracket 16 Gauge Square Track ...

Page 8: ... X 1 25 Guide By Others Guide Bracket 48 on Center on Joints Inside Door Outside Door 12 14X3 4 Tek Screw CSA 5 BR 07 17 2003 D Coolman Bottom Guide Cool Air Inc Exterior Plane Of Building Sheeting and Trim 1 00 0 50 2 00 Minimum 0 250 Minimum 0 250 ...

Page 9: ...ced 48 OC at all Joints V Groove Wheel Mounting Bracket Bottom Rolling Bottom Rail and Guide System 1 25 X 1 25 X 1 8 Steel Angle Guide Supplie By Others TapCon Screw 2 Per Bracket Assembly 10 14 X 5 8 Tek Screw Four Places Grease Zert Site Drill 1 hole For Grease Zert Access at Each Caster Floor ...

Page 10: ...4 5 Door Vertical 391 or 396 Site Drill 1 diameter Hole INSIDE Flange of Bottom Rail for Grease Zert Access Caster Location for CSA 4 5_BR Bottom Rolling Slider Place Caster close to Vertical Do Not move Caster towards Door Center Only move Caster At Vertical with Foot Bolt installed ...

Page 11: ...ical Combo 119350 Double Track bracket Two Foot On Center Guide Brackets 48 OC and at Joints Tapcon Two places Center H Astragil not shown TEK Assembly Screw Location 0ne Front Two Rear Each Joint Vertical Reinforcement All verticals Weather Strip Outboard Verticals Only Double Girt Top Rail Girt Added to Top of Bottom Rail Top Track Guide Pin 1 2 Diameter Four Per Panel 3 V Groove Caster Two Per ...

Page 12: ... Front Two Rear Each Joint Total Bottom Guide Required __________ By Others Vertical 396 with H Astragal 16 Ga Square Track OutBoard Top Guide Standard Four Panel CSA 4 5 Bottom Rolling Door Single Top Rail Girt Girt Quantity Vary by door Height Approximatly 24 OC Top Guide Pin Two Per Panel Reinforcing Plate on top rail top and bottom at Top guide Pin 3 Caster 2 per panel Aluminum Bottom Rail Cen...

Page 13: ...4 bolt and nut Relocate This Caster To miss Foot Bolt Bottom Rail Aluminum vertical Center Foot Bolt On Bottom slot in Bottom Rail PyVeCbBrZt paper 6 Optional Foot Bolt Install Pull Cable Install Foot Bolt At Center Of Door Opening Use Mount Bracket as guide for Pre Drilling Bottom Rail ...

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