Cormach TOUCH MEC 100, Use And Maintenance Manual

Page 1: ...WHEEL BALANCERS TOUCH MEC 1000 USE AND MAINTENANCE MANUAL UK 08 2018 Rel 4...

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Page 3: ...tromagnetic Compatibility Directive EMC Directive 2014 35 UE LOW VOLTAGE The following harmonized standards have been applied EN 60204 1 EN ISO 11202 2010 EN ISO 12100 2010 EN ISO 13850 2012 EN ISO 13...

Page 4: ...erraille de la machine et de ses composants doit tre effectu e la conformit aux Directive suivante Verschrottung mu gem der folgenden Vorschrift durchgef hrt werden 2012 19 EU RAEE E le disposizioni d...

Page 5: ...ject to sanctions according to the national Laws of the Country of destination Abandonment or wrong scrapping of the equipment subject to Directive 2012 19 EU can cause serious damage to the environme...

Page 6: ...in normal mode Page 27 16 1 Program Type selection Program Type Page 28 16 2 Wheel Type selection Wheel Type Page 29 16 2 1 MOTO wheel type motorbikes Page 30 16 3 Entering wheel dimensions Page 31 16...

Page 7: ...erator Cormach s r l We reserve the right to make any change to products in order to improve them Cormach s r l We reserve the right to make any change to this manual without notice 2 INTENDED USE Thi...

Page 8: ...d by wheel guard support It is forbidden to tamper with bypass or remove the safety devices installed because is a violation for the directives on safety and health at work THE REMOVAL OR TAMPERING FO...

Page 9: ...gs nails screws pieces of wood etc must not be left within reach of children as they are potential sources of danger Packaging materials should be stored in the appropriate collection points if non bi...

Page 10: ...ide Figure F6 8 and Figure F6 9 Fix the rear plastic cover onto support with no 3 M6 screws 6 2 Installing wheel guard wheel guard support The wheel guard and its support must be installed as shown in...

Page 11: ...e figures provided below Figure F6 15 Remove external sensor from the packaging Figure F6 16 and Figure F6 17 There are holes at the back of the wheel balancer to attach the external sensor Place the...

Page 12: ...power supply cable to the plug with great care and following to the current regulations WHEN THE MACHINE IS TURNED OFF FOR A LONG TIME IT IS NECESSARY TO DISCONNECT THE POWER PLUG TO AVOID USE BY UNA...

Page 13: ...be separately collected for their proper treatment Thus the hazardous consequences that non specific treatments of the substances contained in these products or improper use of parts of them may have...

Page 14: ...ndensation Machine weight without accessories 160 Kg Noise level 70 dB A 1 The motor voltage must be specified at the order 10 1 Machine dimensions Depth with closed wheel guard mm 620 Depth with open...

Page 15: ...gs of the unbalance in the flange MFC Motorbike wheels calibration with zero settings of the unbalance in the flange Static Dynamic balancing Grams ounces selection Inches mm selection Car wheels prog...

Page 16: ...routine maintenance CLEANING AND ORDINARY MAINTENANCE MUST BE PERFORMED BY THE AUTHORIZED PERSONNEL IN ACCORDANCE WITH THE MANUFACTURER INSTRUCTIONS PROVIDED BELOW Always keep the flanges clean non l...

Page 17: ...s of different parts of the control monitor Pos Description 1 Status icon band 2 4 Display shows unbalance value inside outside 3 Imbalance Position indicator Position depends by the Program and Wheel...

Page 18: ...k program selection icon Electromagnetic brake activation deactivation icon Work resolution selection icon X5 X1 Illuminator activation deactivation icon AUTO SUV MOTO work program selection icon OPTI...

Page 19: ...ion cannot be taken If the stopping brake is enabled and the machine shows imbalance positions the machine performs a low speed spin SWI procedure See paragraph SWI wheel stop procedure on the positio...

Page 20: ...or checking the machine operations such calibration STAND BY mode After 5 minutes without user activity the machine automatically switches to STAND BY mode to reduce electrical consumption both with w...

Page 21: ...machine is ready for use As it is not possible to use the automatic acquisition system the wheel dimensions must be entered manually By turning the machine off and back on again the error code will r...

Page 22: ...so acts on the sensor for the automatic acquisition of width 15 MACHINE CALIBRATION To function properly the machine must be calibrated Calibration allows storing the mechanical and electrical paramet...

Page 23: ...rm only calibration for the CAR SUV wheel type If the user instead uses the machine to balance all wheel types he must perform both calibration 15 2 Machine calibration for the CAR SUV Wheel Type The...

Page 24: ...nually enter the wheel dimensions If the dimensions of the wheel were introduced before entering the calibration program this step can be skipped It is not possible to enter the data with the automati...

Page 25: ...ce Manual 08 2018 Rel 4 Page 20 6 Press on icon Enter the detected value by pressing on icons 7 Press on icon Enter the detected value by pressing on icons 8 Press on icon Enter the detected value by...

Page 26: ...eel guard the machine will run a launch 10 By hand turn the wheel in the direction marked by the arrow until you see 50 g on the left display 11 On the inner side of the wheel at 12 o clock apply the...

Page 27: ...e 50 g on the right display 13 On the outer side of the wheel at 12 o clock apply the 50 g weight Lower the wheel guard the machine will run a launch 14 Keep the wheel guard lowered The machine will p...

Page 28: ...4 Page 23 15 Calibration is finished the machine automatically exits the calibration program and returns to the NORMAL mode ready to perform the balancing 16 To exit at any time the calibration proce...

Page 29: ...he calibration for MOTO a specific adaptor for motorcycle wheels is used and this slightly the shaft balancing If the calibration for MOTO wheel type has not been done and the user try to spin the whe...

Page 30: ...Lower the wheel guard the machine will run a launch 5 At the end of the launch the machine will display the message shown here Apply the calibration weight to the inner side as shown The calibration w...

Page 31: ...osition of the weights 8 Lower the wheel guard the machine will run a launch 9 At the end of the launch the machine will display the message shown here Apply the calibration weight to the outer side a...

Page 32: ...ting the wheel guard can be repeated by lowering the wheel guard back down 16 USE OF THE MACHINE IN NORMAL MODE To use the machine you must select or set as follows Program Type program for wheels wit...

Page 33: ...16 1 Program Type Selection Program Type The programs can be selected in NORMAL mode as described below Ph 1 When starting by default the STANDARD program is set on Based on the active Program Type t...

Page 34: ...Sticker weight H6 Note 1 if the data acquisition system is disabled the angular position of the weight will be in the 6 o clock position In table T16 2 the symbol H12 indicates that the angular positi...

Page 35: ...ycle adaptor keeps farer the wheel from the machine it is necessary to install an appropriate extension for the distance sensor To acquire automatically the geometrical wheel data by Distance Diameter...

Page 36: ...e flange and flange for motorbikes If this is not observed balancing precision may be compromised 16 3 Entering wheel dimensions The dimensions of the wheel requiring balancing can be entered automati...

Page 37: ...of the wheel in the ALS1 and ALS2 program types proceed as described below Ph 1 Fit the wheel on the shaft and tighten with the ring nut 2 Extract the Distance Diameter sensor and place it on the plan...

Page 38: ...long acquisition beep and then set the sensor back to the rest position The machine automatically starts the ALS2 program The wheel dimensions have been acquired and the values can be displayed on the...

Page 39: ...At the end of it the unbalance data calculated based on the balancing planes will be displayed External unbalance always at 6 o clock LASER function 3 The laser pointer will indicate the application p...

Page 40: ...l weight W located in any two positions selected by the operator The two weights W1 and W2 must form a maximum angle of 120 including the external weight W as shown in figure F17 1 Figure F17 1 Hidden...

Page 41: ...internal weight stated on the left display on the rim 2 Turn the wheel by hand until all of the external imbalance search LEDs light up Activate the HIDDEN WEIGHTS program by pressing on icon If the...

Page 42: ...weight W1 behind the first spoke Confirm by pressing on icon 4 Manually rotate the wheel anticlockwise passing through the imbalance point previously identified up to the point at 6 o clock where you...

Page 43: ...ually rotate the wheel until external weight value W1 appears on the display and apply the weight behind the first selected spoke W1 at 6 o clock 7 Lower the wheel guard to run the balancing launch Th...

Page 44: ...perator 1 has completed his tasks on the machine or is involved in other activities operator 2 can work with the machine using the settings for the wheel type he is working on without altering the set...

Page 45: ...lution with which the imbalances of the wheel are displayed varies depending on the unit of weight as indicated in table T19 1 Table T19 1 Display resolution Set Resolution Imbalance unit of measureme...

Page 46: ...ed below Ph 1 When starting by default the DYNAMIC program is set on Press on icon Note in some cases static imbalance is forcibly set by the machine according to the current settings For example if t...

Page 47: ...d in chapter 19 5 SWI Wheel stop procedure on the positions of imbalance To activate and or deactivate the ELECTROMAGNETIC CLAMPING BRAKE proceed as described below Ph 1 Press on icon The electromagne...

Page 48: ...h 1 Press on icon The illuminator is also automatically manage by the machine that turns it on in the following cases When the Distance Diameter sensor is extracted After a wheel stop procedure on the...

Page 49: ...it will release the brake allowing the wheel to spin freely by inertia When the speed is low enough the machine will wait until the wheel passes through one of the angular positions of imbalance there...

Page 50: ...button allows you to display and or change the unit of weight currently selected The units available are grams GRAM and ounces OUNCE To change the UNIT OF MEASURE OF THE WEIGHT proceed as described b...

Page 51: ...ws you to display and or change the wheel s unit of dimension currently selected The units available are inches INCHES and millimeters MILLIM To change the UNIT OF MEASURE OF THE WHEEL DIMENSIONS proc...

Page 52: ...fault and Pb The selection of the material type slightly changes the balancing results because the weights in Iron Zinc are lighter than those in Lead and therefore are larger To change the MATERIAL O...

Page 53: ...ation for the CAR SUV Wheel Type and or for the MOTO Wheel Type If the error persists contact technical support 022 to 024 Error during calibration Excessive imbalance or anomaly Turn the machine off...

Page 54: ...arning display Description Notes 000 RESERVED 001 ONCE Excessive wheel imbalance it is advisable to use the Optimization program 002 a 010 RESERVED 21 1 Acoustic signals The machine emits different ac...

Page 55: ...gr could be considering normal as for the wheels fixed on the cone And it also depends on the tolerance of the counterweights Whether remounting a zero balanced wheel some unbalance value over 10 gr a...

Page 56: ...Use and Maintenance Manual 08 2018 Rel 4 Page 51...

Page 57: ...CORMACH S r l via A Pignedoli 2 42015 CORREGGIO RE ITALY Tel 39 0522 631274 Fax 39 0522 631284 e mail cormach cormachsrl com www cormachsrl com...