CPS COLOR Corob D410, User Manual

Page 1: ...COROB D410 Automatic Dispenser User s Manual Version 1 0 R0 November 2006 DU006C010015500 ENGLISH ...

Page 2: ... reserves the right to modify and or update the information herein to correct editorial errors and or inaccuracy of the information herein without notice or commitment on its part The present manual contains all information necessary for the foreseeable and normal use of the COROB products by the final user The manual does not contain guidelines and or information for product repair For safety rea...

Page 3: ...f the installation site 15 4 3 Unpacking and placement 16 4 3 1 Standard material supplied 18 4 4 Installation 18 4 5 Packing and handling 18 5 START UP 19 5 1 General warnings 19 5 2 Control devices and connections 20 5 3 Electrical connection and start up 21 5 4 Initialization 22 5 5 Emergency stop 22 5 6 Shut down 22 6 USING THE DISPENSER 25 6 1 General warnings 25 6 2 Running the machine 25 6 ...

Page 4: ... Moistening the humidifier cap sponge 37 7 5 Checking and replacing the punch tool 38 7 6 Refilling the humidifier system tanks 38 8 TECHNICAL SPECIFICATIONS 39 8 1 Technical data 39 8 2 Dimensions 40 9 APPENDIX 41 9 1 Declaration of conformity 41 9 2 Reference standards 42 9 3 Warranty 42 ...

Page 5: ...the manufacturer Some of the illustrations in this manual were taken from prototypes some details may differ on machines in standard production 1 1 1 Conventionally used graphics Boldface type is used to highlight notes or information of particular importance to a topic DANGER Indicates a risk of personal injury WARNING Indicates a risk of damage to the machine that could interfere with its operat...

Page 6: ...ered prohibited 1 4 Definitions OPERATOR A person familiar with the use of colorants to produce paints or similar products assigned to operate and use the machine by its controls and to load and unload production materials with all safety devices enabled He or she must work only in safety conditions MAINTENANCE TECHNICIAN Specialist prepared and trained in a technical field mechanical and electric...

Page 7: ... MACHINE IS NOT EXPLOSION PROOF AND MUST NOT BE USED IN AREAS AT RISK FOR EXPLOSION Do not stare the light source of the Laser Bung Hole Locator Class II laser product If the machine catches fire never use water Use only dry powder or carbon dioxide fire extinguishers and strictly follow the instructions and warnings indicated by the manufacturer and listed on the extinguisher ELECTRICAL DANGER In...

Page 8: ...ompulsory use personal protection equipment for eyes and hands Below are some of the most common warnings and safety precautions provided by colorant manufacturers Harmful if swallowed Avoid eye and skin contact In case of eye and skin contact rinse with plenty of water Keep out of the reach of children When compulsory wear protecting equipment for eyes and hands In case of accidental product leak...

Page 9: ...on caused by high leakage current Power the machine through a grounded socket outlet chapter 5 3 Dorsal lumbar injuries caused by handling of heavy loads Do not exceed the weight limits stated by the current regulations in force kg 20 for women kg 30 for men chapter 6 Contact or inhalation of colorants during the canister refilling operations Keep the room suitably ventilated Wear appropriate pers...

Page 10: ... Do not remove or make illegible the safety or instruction labels Replace any label which has become illegible or is missing by requesting it to the manufacturer 1 2 6 LASER RADIATION CLASS II LASER PRODUCT DO NOT STARE INTO BEAM 1 mW max 630 650 nm EN 60825 1 2003 5 4 WARNING High leakage current Ground connection essential before connecting power supply Max 2 A Max 2 A Max 2 A Max 2 A CPS Color ...

Page 11: ... with semiautomatic shelf 3 Safety button to enable shelf operation with semiautomatic shelf DANGER In the event of a breakdown of the safety devices it is forbidden to use components not provided by the manufacturer In case of need contact only the service organization authorized by the manufacturer 1 2 3 ...

Page 12: ...10 SAFETY COROB D410 ...

Page 13: ...ts such as paints dyes enamels and inks of the desired hue chosen by means of the machine management software Figure 3 1 The dispenser consists of 1 Dispensing area and can handling system 2 Control panel 3 Upper covers 4 Canister filling area 5 Computer storage compartment 6 Monitor support arm The dispenser is fully managed by a normal personal computer that can be supplied upon request The manu...

Page 14: ...o release the shelf and allow it to be moved to the desired height Figure 3 3 The Semiautomatic shelf is commanded by the operator with the activation buttons two handed control the shelf stops when the can is detected by the photocell Figure 3 4 Can centering device On the machine accessorized with punching system a centering device is mounted on the shelf The can centering device is custom made ...

Page 15: ...fore dispensing and closes it immediately afterwards Figure 3 7 Manually operated automatic puncher The puncher is a device that perforates the can lid Punching is carried out by the operator by pushing contemporaneously the semiautomatic shelf activation buttons two handed control thanks to the upward movement the shelf pushes the can resting on it against the punch tool and with a downward movem...

Page 16: ...gle pump 0 4 l min with double pump only simultaneous version Nozzle center flow diameter 31 mm 42 mm 42 mm 49 mm Punching diameter 46 5 mm 46 5 mm 54 mm Lift manual shelf standard Lift up Autocap standard Front monitor support arm standard Semiautomatic shelf optional Manually operated automatic puncher optional only with semiautomatic shelf Laser Bung Hole Locator B H L optional Humidifier syste...

Page 17: ... good visibility from every point of the machine Ventilated to prevent the concentration of harmful fumes Temperature between 10 C 50 F and 40 C 104 F and relative humidity between 5 and 85 without condensation WARNING Do not place the machine near heat sources or in direct sunlight Also humidity sources should be avoided Environment conditions outside the values indicated chapter 8 may cause seri...

Page 18: ...ration of the machine warranty Make sure the packing has not suffered any damage or tampering during shipping if so contact the authorized technical service or your dealer 1 Remove cover A 2 Remove front and rear covers Figure 4 1 DANGER Should the machine appear damaged during shipping do not attempt to start it and contact the authorized technical service or dealer 8 mm To remove the packing 13 ...

Page 19: ...he side repeat this operation this time operating from the rear side 5 Fix cover A frontally to the pallet and place the two sliding plates B previously removed from inside the packing Figure 4 2 6 Grasp the machine on the sides then slide it slowly along the cover 7 Lower the two front feet to support and level the machine properly and make sure that the two front wheels are not resting Figure 4 ...

Page 20: ...priately trained personnel are authorized to install the machine 4 5 Packing and handling To repack the machine follow the unpacking instructions in reverse order We recommend reusing the original packing any time the dispenser must be moved or shipped Use appropriate handling means to move the packed machine If stored the machine must be kept in a protected dry environment not subjected to harsh ...

Page 21: ...bel printer or calibration scale to the machine auxiliary sockets Do not use extension cords to power the machine Do not use multisockets to connect other equipment to the same socket that powers the machine WARNING Do not attempt to power the machine from a source having specifications other than those listed on the identification plate The machine is isolated from the power supply line when the ...

Page 22: ...al port For the connection to the management computer 6 USB serial port 7 Auxiliary sockets switch Power supply to the auxiliary sockets at the back of the machine the computer and the equipments powered via the sockets will come on 8 ON lamp The ON lamp indicates that the machine is powered and that the main switch is in ON position I 9 Emergency button Red mushroom head button This is the emerge...

Page 23: ...les have been properly connected to the auxiliary sockets and that the corresponding switches have been turned on When the software is launched it offers the operator a series of procedure requests including initialization chapter 5 4 WARNING On the machine accessorized with semiautomatic shelf at machine start up it is necessary to lower the shelf down completely in order to enable its correct op...

Page 24: ...emergency stop button Pressing this button power is cut off to the entire machine and all movements are stopped After eliminating the cause of the malfunction or solved the dangerous condition reset the button by pulling it The emergency button does not turn the computer off since it requires special shut down procedures the auxiliary sockets remain powered WARNING When normal operation is restore...

Page 25: ...GINAL INSTRUCTIONS START UP 23 After carrying out the computer shut down procedure shut off the machine as follows Figure 5 3 To shut off only the computer proceed as indicated in the figure step 1 1 3 O 2 ...

Page 26: ...24 START UP COROB D410 ...

Page 27: ... displays the instructions to be carried out and the actions performed by the machine Steps Options Reference Make the selections from the management software selection of the product formula and cansize Load the can in the machine and adjust the height of the can shelf with lift manual shelf chapter 6 2 1 with semiautomatic shelf chapter 6 2 2 Adjust can position with respect to the dispensing ce...

Page 28: ...lease the shelf by pulling the handle 2 Raise or lower the shelf adjusting its height based on the size of the can to be used 3 Release the handle to lock the shelf in the desired position 4 Place the can on the shelf making sure that photocell A is obscured Figure 6 1 4 1 2 3 A ...

Page 29: ...rectly positioned 2 If necessary lower the shelf by means of the Safety and Down buttons Figure 6 3 Shelf UP button This button when pressed with the safety button causes the shelf to rise and when released to stop immediately If it is not released the shelf stops automatically when the can resting on it is detected by the photocell Shelf DOWN button This button when pressed with the safety button...

Page 30: ...entering ring of the suitable diameter Figure 6 4 6 2 4 Use of the Bung Hole Locator 1 After having correctly positioned the can so as to obscure photocell A the laser beams will switch on 2 Position the can in such a way that the hole on the lid is in the center of the laser beams Figure 6 5 A ...

Page 31: ...hing lamp is on pressing the three buttons simultaneously will cause the shelf to be raised to punch the can lid Shelf DOWN button SAFETY button to enable shelf movement Punching lamp The green lamp on indicates that the machine is ready to execute punching since the can is correctly positioned and obscures the photocell The blinking lamp indicates that an error has occurred during punching ...

Page 32: ...ill automatically close when dispensing is finished The dispensing system depends on the machine version sequential or simultaneous 6 3 Automatic timed stirring Colorant stirring is a timed process activated automatically to properly store the product in the canisters and keep it in ideal homogeneous conditions for dispensing through the movement of stirring paddles inside canisters The duration a...

Page 33: ...ottle draining system is correctly positioned then add the desired colorant to the canister by pouring it directly on the bottle drainer so as to avoid spattering or creating air emulsions in the colorant WARNING To avoid colorant spills from the shaft of the stirring system it is essential that you DO NOT REMOVE the bottle drainer while topping up The colorant level MUST NOT exceed the maximum le...

Page 34: ...the machine management software refer to the software user s manual WARNING Failure to update the colorant levels in the canisters may compromise the accuracy of the hue produced or worse yet lead to emptying the machine canisters and circuits If SOLVENT FREE colorants are used or those that dry out quickly we recommend that you keep the canisters full at all times by topping up frequently After t...

Page 35: ...rectly configured the serial port used to communicate with the machine Repair the computer serial port Serial cable damaged Replace the communication cable using manufacturer s original spare parts Serial connection defective Contact the authorized technical service Colorant dripping from some nozzles The valve of the pumping unit does not work correctly From the management software dispense appro...

Page 36: ...34 USING THE DISPENSER COROB D410 ...

Page 37: ...lorants in the machine when Cleaning the nozzle center Moistening the humidifier cap sponge 7 2 Maintenance table Type of colorant Suggested product Solvent based colorants slow evaporating solvent compatible with the colorants used Water based colorants water Mixed systems the choice depends on the type of vehicles used to produce the colorants for more information contact the dealer or colorant ...

Page 38: ...any colorant stains using a soft and dry cloth or slightly moistened with a mild cleansing solution 3 Connect power supply and switch on the machine chapter 5 3 See the manufacturer manual for instructions on cleaning the computer Figure 7 1 7 3 2 Cleaning the nozzle center 1 Open the Autocap using the command in the management software 2 Disconnect power supply chapter 5 6 3 Accurately clean the ...

Page 39: ...ckwise Figure 7 3 4 Check the condition of the sponge and moisten as needed The level of the humidifying liquid must not exceed the height of the sponge If it is very dirty remove the sponge from the cap and wash it thoroughly Replace it if it is severely damaged 5 Fit back the sponge support 6 Connect power supply and switch on the machine chapter 5 3 the Autocap closes automatically during initi...

Page 40: ...punch tool walls with a common non contaminant lubricant ENOTAP or similar 4 Reassemble the punch tool using the two screws previously removed 5 Connect power supply and switch on the machine chapter 5 3 If the can punching is inadequate because the cutting edge of the punch tool is excessively worn replace the worn punch tool Figure 7 5 7 6 Refilling the humidifier system tanks 1 Disconnect power...

Page 41: ... sequential with semiautomatic shelf 180 250 W simultaneous with manual shelf 150 W sequential with manual shelf Noise level Level of equivalent acoustic pressure 70 dB A Environment working conditions Temperature between 10 C 50 F and 40 C 104 F Relative humidity between 5 and 85 without condensation Vibrations The machine does not transmit vibrations to the floor that may compromise the stabilit...

Page 42: ...onfiguration and refer to the machine with empty canisters Figure 8 1 D410 S D410 M D410 L A 950 mm 950 mm 1250 mm B1 720 mm 880 mm 880 mm B2 820 mm 980 mm 980 mm C1 1380 mm 1380 mm 1380 mm C2 1510 mm 1510 mm 1510 mm Machine 180 kg 266 kg 281 kg Packed machine 240 kg 326 kg 342 kg A B2 B1 C2 C1 ...

Page 43: ...ORIGINAL INSTRUCTIONS APPENDIX 41 9 APPENDIX 9 1 Declaration of conformity F A C S I M I L E ...

Page 44: ...d send it to the address listed on the form itself Contact our authorized and qualified personnel only for all your service needs Use only original CPS COLOR spare parts for all maintenance and replacement interventions DANGER Altering or removing the guards and safety devices provided on the machine will not only void the warranty immediately but is also dangerous and illegal The manufacturer may...