Craftsman 113.225900, Owner'S Manual

Page 1: ... MOTOR Serial Number Model and serial number may be found at the right hand side of the base You should record both model and serial number in a safe place for CAUTION Read SAFETY INSTRUCTIONS carefully BEL T AND D SC SANDER assembly operating o repair parts Sold by SEARS ROEBUCK AND CO Chicago iL 60684 U S A Part No 68073 Printed in USA ...

Page 2: ... SUCh as blades P_ts cutters etc 17 AVOID ACCIDENTAL STARTING Make sure swdch s m OFF position before pluggmg Ln 18 USE RECOMMENDED ACCESSORIES Don t LISP Dower tOOlS in damp or wet locations or ex Consult tbeowner s manua for recommended accessories _se them to raln Keep work area well hghted Provlde d lequate surrounding work space Follow the nslrucPons that accompany the accessories 7 KEEP CHIL...

Page 3: ...ear the tool where anyone might stand on the tool to reach them BEFORE EACH USE Inspect your sanderl DISCONNECTTHE SANDER To avoid injury from accidental starting unplug the sander turn the switch off and remove the switch key before changing the setup sanding disc or belt or adjusting anything CHECK DAMAGED PARTS Check for alignment of moving parts binding of moving parts broken parts stable moun...

Page 4: ... trap DON T OVERREACH Keep good footing and balance Keep your face and booy to one side out of line with a pos sible throwback WHENEVER SANDER IS RUNNING WARNING Don t let familiarity gained from frequent use of your belt and disc sander cause a careless mistake A care less fraction of a second is enough to cause a severe injury Before starting your cut watch the sander while it runs If it makes a...

Page 5: ...h as to a properly grounded outlet box A temporary adapter as illustrated is available for connecting plugs to 2 prong receptacles The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician NOTE The adapter illustrated is for use only if you already have a properly grounded 2 prong receptacle The use of any extension cord will cause some ...

Page 6: ...es 22 TROUBLESHOOTING 23 REPAIR PARTS 25 Motor Connections 29 unpacking and checking Model 113 225900 Belt and Disc Sander is shipped complete in one carton but DOES NOT INCLUDE Steel Legs or Motor Model 113 225931 Belt and 0isc Sander is shipped complete in one carton and INCLUDES Steel Legs and Motor Separate all parts from packing materials and check each item with Ilustration and Table of Loos...

Page 7: ...Hunger Cable 1 0 Owner s Manual t P 9 Abrasive Disc 1 Q Sanding Disc w Set Screw 1 R Belt Sanding 1 Bag Assembly Outlet Part No 68064 Containing the following loose parts S Outlet on off Power 1 T Switch Key 1 U Bracket Switch Mounting t V Screw Pan Hd 8 x 3 8 3 W Lockwasher 114 2 X Screw Pan Hd Machine 1 4 20 x 1 2 2 assernbJy The following parts are included with Model 113 225931 ONLY Item No Qt...

Page 8: ...EX NUT _e _ CH NNEL r _ _ SUPPORT _ k _ LEG SCREW CHANNEL SUPPORT MOTOR SUPPORT NUT LOCKWASHER LEG SCREW WHEN INSTALLING OR MOVING THE SANDER AVOID DANGEROUS ENVIRONMENT Use the sander n a dry indoor place protected from rain Keen work area well lighted Place the sander so neither the user nor bystanders are forced to stand in line with the abrasive belt or d sc To avoid injury from unexpected san...

Page 9: ...ove the piece of paper 4 Remove the protective coating that is applied at the factory from the belt table Use any ordinary house hold type grease and spot remover WARNING Never use gasoline naptha or similar highly volatile solvents NOTE Do not apply wax to the belt table 1 2 WRENCH BELT ADJUSTING SCREW ONE ON EACH SIDE INSTALLING SANDING DISC AND DUST TRAP 1 Loosen the belt table locking bolts be...

Page 10: ...four flat head screws long 10 There is a flat spot on the shaft near the end Rotate the shaft so that the flat spot is facing up 11 Place the disc on the shaft so that the set screw ts facmc up Position the disc so that it is approx 1 16 rich outward from the edge of the dust trap 12 Insert the long end of me 532 setscrew wrench through me hole in the disc housmg and mto the setscrew n the disc Ma...

Page 11: ...ase and then through holes marked X in motor mounting bracket DO NOT TIGHTEN BOLTS AT THIS TIME The L bracket which holds the guard support must be slid between the motor base and the motor mounting bracket so motor must be loosely assembled to bracket at this time II LOCKWASHER CARRIAGE BOLT 5 t6 18 x 3 4 MOTOR 3 Slide long leg of L bracket between motor base and motor mounting bracket Then sandw...

Page 12: ...USH downward on motor to apply tension to belt and tighten motor bolt nuts 9 Check guard support before tightening guard support screws Guard support must becentered around motor shaft Tighten screws 10 Push guard into position on guard support r I IELT MUST BE ON MACHINE PULLEY ON OFF SWITCH WARNING DON T CONNECT POWER CORD TO ELECTRICALOUTLET IN YOU R SHOP UNTIL YOU ARE SURE MOTOR ROTATION IS CO...

Page 13: ...ACE ALSO IN THE EVENT OF A POWER FAILURE ALL OF YOUR LIGHTS GO OUT TURN SWITCH OFF LOCK ITAND REMOVE THE KEY THIS WILL PREVENT THE MACHINE FROM STARTING UP AGAIN WHEN THE POWER COMES BACK ON 5 Find plastic cable hanger from among the loose parts 6 Route the motor cord behind the motor mount across the top of the base and plug it into the receptacle in the side of the switch box 7 Bring the power c...

Page 14: ...R INSTALLING ABRASIVE BELT On the smooth side of the abrasive belt you will find a DIRECTIONAL ARROW dl r n ectlonal arrow The abras ve belt must run _ in the direction of this arrow so that the splice does not come apart 1 Loosen the two abrasive belt LOCKING screws 2 Place the abrasive belt over the pulleys with the direc tional arrow pointing as shown Make sure the abra sive belt is centered on...

Page 15: ...t c Push abrasive belt so it is moving while pulling the wrench toward you This will move the abrasive belt to the left PUSHING the wrench will move the belt to the right d The abrasive belt is tracking properly when it is centered on the DRIVE pulley IMPORTANT If you have difficulty tracking the abrasive belt apply more tension 9 IF THE ABRASIVE BELT MOVES TOTHE LEFT a Loosen the LOCKING SCREW on...

Page 16: ...g hole Place the backstoo into pos tion and tighten the bolt When removing the bacK stop loosen the bolt but do not remove it BACKSTOP BACKSTOP LOCK SCREW getting to know your belt and WARNING FOR YOUR OWN SAFETY TURN SWITCH OFF AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE MAKING ANY AOJUSTM ENTS LOCK SCREW BACKSTOP disc sander BACK OF SANDER BELT ADJUSTING SCREW ONE ON EACH SIDE WORK TABLE WOR...

Page 17: ...asive Belt BELT LOCKING SCREW ONE ON EACH SIDE 3 WORK TABLE TILT LOCK SCREW locks the table It is locked using the 1 2 wrencn a Using a combination square check the angle of the table with the disc NOTE The ombination square must be true See start of assembly section on Pg 6 for checking method b If the table Js not 90 with the disc loosen tilt Ic_ck screw and ti t table c Loosen the lock nut usin...

Page 18: ...g surface the table must be repositioned on the rod to maintain a maxtmum 1 16 inch space between the table and sanding surface STOP SCREW 4 BACKSTOP LOCK SCREW locks the backstop in place It is locked u_ing the 1 2 wrench BACKSTOP LOCK SCREW BACKSTOP 5 BELT TABLE LOCKING BOLTS lock the belttable in position To adjust to vertical position a Remove the backstop b Loosen the two belt table locking b...

Page 19: ...ENTAL STARTING Make sure switch is OFF before plugging sander into a power outlet Plan your work USE THE RIGHTTOOL Don t force tool or attachment to do a job it was not designed to do CAUTION This machine is not designed for heavy deburring operations When finishing metals sparks or hot fragments could cause a fire To avoid this disconnect any dust col lecting hose from the san der Also remove all...

Page 20: ...without bogging down or binding Before freeing any jammed material Turn switch OFF Unplug the sanaer Wait for all mov ng parts to stop fo avoid throwback of the workpiece use workpiece supports for all flat surface sanding BEFORE LEAVING THE SANDER Wait for all moving parts to stop Make workshop child Drool Lock the shoD Disconnect _naster switches Remove the vetlow switch key Store ii away from c...

Page 21: ...rasive disc For accuracy use a miter gauge_ NOTE Use a combination square to square the miter gauge to the face of the disc If it is not squat e pull out the index pin loosen the miter gauge knob and move the miter gauge slightly until it is square Without moving _ the miter gauge tighten the knob securely Applying the workpiece to the Up Side could cause it to fly up kickback which could be hazar...

Page 22: ...eral ell SUCh as automobde engine oil SAE 20 3 If disassembl_ of ne motor is necessary it should be returned to your nearest Sears retad or mall order store n order to prevent vo dtng the guarantee NOTE The s _eea of thts motor cannot be regulated or changed 4 Ever effort should De made to prevent fore gn material from entering me motor When operated under conddlons _KetVtO Dermtt accumulatlor3s o...

Page 23: ...properly 2 Not enough tension 1 Abrasive disc or belt is glazed with sap 1 2 3 REMEDY Replace defective pa_ts before 4sing b l_ dsc sai_ ler agai_ Reset p_otector after motor has cooled Coqsuit S_ a s S_ TvI e Ally attemt t _o lepa_ this motor may reate a HAZARD urtfe_s r_ t_air ts clon_ by a qualified service techr_icia_ Repair service is available at your nearest Sears Store 1 Increase belt tens...

Page 24: ...Shorted capacitor Loose or broken connections Starting switch not operating Voltage too low to permit motor to reach operating speed 3 Fuses or circuit breakers do not have sufficient capacity 1 Motor overloaded 2 Fuses or circuit breakers do not have sufficient capacity 3 Starting switch not operating motor does not reach speed REMEDY 1 Have motor checked by qualified service technician Repair se...

Page 25: ...3835 68062 Leg 1 Screw TrussHd 1 4 20 x 5 8 t Nut Hex1 4 20 1 Lockwasher 1 4 External Channel Support Stiffener Side Stiffener End Support Motor 1 Nut Hex1 2 13 1 Foot Leveling 1 Bagof LooseParts Not illustrated STD523125 STD551131 STD541231 STD551031 STD532507 t Screw Hex Hd 5 16 18 x 2 1 2 _ Lockwasber External 5 1B t Nut Hex Jam5 16 x 18 1 Washer 11 32 x 11 16 x t 16 1 Bolt Carriage5 16 18 x 3 ...

Page 26: ...LT AND DISC SANDER MODEL NO 113 225900 113 225931 22 g _ 24 21 25 26 17 23 l 23 i t9 15 4_ 30 19 28 14 i_q 8 9 _0 I1 28_ 58 65 64 57 63 62 45 46 47 48 49 44 46 47 68 61 59 6O 66 39 4O 38 37 67 10 Q me Q ql FIGURE 2 ...

Page 27: ... Screw Machine Pan Slotted No 6 32 x 7 16 Cam Left Hand Spr ir_g Cam Bight Hand Guard Idler Screw Machine Pan Head No 8 32 x 3z8 M_y Be P_cha _J L ocallv I Stock Item Key No 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 Part No De criptlon 47813 60254 60253 STDBQllQ5 60255 60252 STD304410 62023 47622 STD571807 38538 38536 68015 47621 60096 47414...

Page 28: ...UNLESS REPAIR IS DONE BY QUALIFIED SERVtCE TECHNICIAN REPAIR SERVICE IS AVAILABLE AT YOUR NEAREST SEARS STORE 3 FIGURE 3 MOTOR PART NO 68072 SUPPLIED WITH MODEL 113 225931 ONLY Key Part jl No No I Description I 60306 Screw 8 32 x 3 8 Thread Cutt r_g Slotted Serrated Hd 2 64088 Cover Terminal 3 64258 I Cord with Plug 2B ...

Page 29: ...ockwasher between terminal and motor frame See illus 3 Reinsert GREEN SCREW in the threadedhote Tighten securely 4 Insert terminal end of WHITE wire on spade terminal marked T4 on the motor Push terminal firmly until seated 5 Insert terminal end of BLACK wire on spade terminal marked T1 on the motor Push terminal firmly until seated 6 Close motor connector box being sure that power cord is seated ...

Page 30: ...ver Switch Screw Pan Hd No 6 x 3 4 Bracket Switch Mounting Screw Pan Hd Plastite No 8 x 3 8 Standard Hardware item May be Purchased Locally Does Not Include Key No 3 Order Separately If Required TStock Item May be secured through the Hardware Deeartment of most Sears Retail Stores or Catatog Order Houses NOTE Shipping and handling charges for standard hardware items identified by l such as nuts sc...

Page 31: ...NOTES 31 ...

Page 32: ... number of your Belt and Disc Sander will be found on a plate attached to your sander at the right hand side of the base WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION PART NUMBER MODEL NUMBER 113 225900 OR 113 225931 PART DESCRIPTION NAME OF ITEM Belt And Disc Sander All parts listed may be ordered from any Sears Service Center and most Sears stores If the parts you need are not...