Craftsman 139.535006, Owner'S Manual

Page 1: ...r Opener 2 Specifications 2 You ll Need Tools 2 Safety Rules 3 Carton Check List 4 Accessories 5 Identify Your Door Type 5 Assembly 6 Installation 10 Adjustment 18 Operation of Your Opener 21 Radio Controls 22 Having a Problem 24 Transmitter Schematic 24 Wiring Diagram 25 Receiver Schematic 25 Repair Parts Rail Assembly 26 Repair Parts Installation 26 Repair Parts Chassis Assembly 27 How to Order ...

Page 2: ...s AC 60 Hz Only Current 4 5 amperes DRIVE MECHANISM Gear reduction Drive Lubrication Length of Travet Travel rate Lamp Door linkage 16 1 Chain cable with two piece trolley on steel Tee rail Motor is setfqubricated Drive shaft bronze off life bearings Adjustable to 7 1 2 feet 6 to 8 inches per second On when door starts in travel off 4 1 2 minutes after stop Also separate Work Light push button Adj...

Page 3: ...URY FROM ENTANGLEMENT REMOVE ALL ROPES CON NECTED TO THE GARAGE DOOR BEFORE IN STALLING THE GARAGE DOOR OPENER DISENGAGE ALL EXISTING GARAGE DOOR LOCKS TO AVOID DAMAGE TO GARAGE DOOR INSTALL THE WALL CONTROL OR ADDITION AL PUSH BUTTONS OUTOFTHE REACH OF CHILDREN DO NOT ALLOW CHILDREN TO OPERATE WALL CONTROL OR TRAN SM ITTERo SERIOUS PERSONAL INJURY FROM A CLOS ING GARAGE DOOR MAY RESULT FROM ANY M...

Page 4: ...aution Label Chain Cable in Dispenser Carton Inner Trolley Cable PulIey Door Bracket Bracket and Plate Outer Trolley Header 4 Strand Bracket Bell Wire Sprocket Cover J Chain Door Arm Retainer Wedge SIraighl Bracket Sections SEPARATE ALL HARDWARE FOR ASSEMBLY AND INSTALLATION PROCEDURES AS SHOWN BELOW ASSEMBLY HARDWARE _ Lockwasher 5 16 3 Master Link 2 Carriage Bol II4 20x1 2 4 Nut 5116 18 6 Lock N...

Page 5: ...e For wood or metal doors only 53710 _i _ _ _FRARED REVERSING SENSOR An optional system which provides auxiliary t support to the safety features buitt into your opener Sensors detect any obstruction to your door while in the down cycte and transmit a signal to the opener The opener _ J 7 will cause a closing door to reverse and prevent an open door from closing 4 IDENTIFY YOUR DOOR TYPE FROM THES...

Page 6: ...nt end of tee rail with cable pulley bracket and connect as shown Tighten screws and nuts securety_ PROCEDURE Place the 3 Tee rail sections on a flat surface for assembly TH IS IS IMPORTANT The center section has two connection flanges The end sections are identical Refer to illustration BE SURE CENTER SECTION IS POSITIONED ON THE CORRECT SIDE OF TEE RAIL When assembled Tee rail has a front to bac...

Page 7: ... retainer bracket and outer nut to trolley shaft in the order shown The retainer bracket should be kept in the illustrated position DO NOT TIGHTEN NUTS UNTIL STEP 5 PAGE 9 USE ON LY THOSE SCREWS MOUNTED IN TOP OF OPENER CHASSlS FAILURE TO DO SO WILL CAUSE SERIOUS DAM AGE TO THE DOOR OPENER PROCEDURE Place opener chassis on packing material to protect cover For convenience place a support under the...

Page 8: ...hile dispensing from carton to help prevent kinking Slide trolley tight against screwdriver stop Dispense cable around pulley bracket Proceed back around the opener sprocket and forward to chain retainer bracket Be sure teeth on chassis sprocket engage chain Connect chain to chain retainer bracket as shown in inset using second master link from coin envelope NOTE Check to make sure chain is not tw...

Page 9: ...hten chain and cable Refer to Page 21 STEP _ Attach Sprocket Cover to Opener Chassis Sprocket Cover tl PROCEDURE Attach sprocket cover to chassis as shown in Illustrations A and B insert back tab in chassis slot Then bend cover forward and insert front tab in slot provided on mounting plate Mounting Plate ASSEMBLY OF YOUR GARAGE DOOR OPENER IS NOW COMPLETE CERTAIN INSTALLATION PROCEDURES VARY ACCO...

Page 10: ... edge of bracket 2 to 4 below the top edge of door B Directly below any structural support across top of door Placement depends on your particular needs 3 Mark and drill 5 6 TOP and BOTTOM fastening holes Secure bracket as shown Vertical Center Line Carriage Bolt _ 5 16 18x2 1 2 TOp of Door Board for Inside Edge Lightweight Doors of Door or Reinforcement Board Door Bracket Door Bracket Plate Lock ...

Page 11: ... 16 18x1 7 8 _ INSTALLATION SECTIONAL DOOR AND l PIECE DOOR WITH TRACK SECTIONAL DOOR CURVED TRACK Ceiling Header Bracket Track Highest Point of Travel Door ONE PIECE DOOR HORIZONTAL TRACK JAMB HARDWARE Header Bracket ack INSTALLATION 1 PIECE DOOR WITHOUT TRACK ONE PIECE DOOR ONE PIECE DOOR NO TRACK NO TRACK PIVOT HARDWARE JAMB HARDWARE Locate height for header bracket by opening door to highest p...

Page 12: ...DOWS DO NOT RESTTHE OPENER ON THE DOOR SECTIONAL and ONE PIECE DOOR WiTH TRACK nN STA LL _ II0 N NOTE A 2x4 is convenient for setting an ideal door to Tee rail distance it is not necessary where headroom is insufficient PROCEDURE Raise the opener chassis onto a stepladder Open the garage door Place a 2x4 on edge on top section of door directly above door bracket Rest Tee rail on 2x4 Tee Rail 2x4 D...

Page 13: ...f door hits rail raise header bracket REMOVE 2x4o Grease rail surfaces on which trolley slides_ A tube of grease is supplied Lag Screws 5 16 xt 7 8 Bracket Finished Not Supplied Ceiling Screws 5 16 xl 7t8 _TE P _ Attach Emergency Release Rope Handle USE EMERGENCY RELEASE ONLY TO DIS ENGAGE TROLLEY DO NOT USE RED Overhand EMERGENCY RELEASE ROPE AND HAN_ Knot DLE TO PULL DOOR OPEN OR CLOSED_ PROCEDU...

Page 14: ...is parallel to chassis panef Then connect the wire by color to the red white black and yeltow opener terminal screws WIRING INSTRUCTIONS FOR ACCESSORIES Infrared Reversing System To white black opener terminals Open Door Indicator To white orange opener terminals Key Switch To red white opener terminals Vacation Push Button Wall Control Push Button Work Light Push Button OPERATION OF WALL CONTROL ...

Page 15: ...d 3 Connect black line wire to black wire on terminal block white neutral wire to white terminal wire green ground wire to green ground screw CAUTION BE SURE UNIT IS GROUNDED ACCORDING TO LOCAL CODE Ground Tab Ground Screw I Wire _ White Wire STEP 9 i to Lights and Lenses PROCEDURE Install a 75 watt maximum light bulb in each socket as shown The lights turn on automatF calty when opener starts Aft...

Page 16: ...t Bring the door arm sections together Find a pair of holes that line up and join sections as shown B INSTALLATION FOR SECTIONAL DOOR IS COMPLETE PROCEED TO ADJUSTMENT STEP 1 PAGE 18 ALL ONE PIECE DOOR iNSTALLATiONS ASSEMBLE DOOR ARM PROCEDURE Fasten straight and wedge door arm sections together to their longest possible length With door closed con_ nect straight door arm section to door bracket a...

Page 17: ... Trolley will travel ta full open position Manually raise garage door to open position paraF lel to floor and lift door arm to trolley The arm should touch trolley just in back of door arm connector hole as shown in solid line drawing if the arm does not extend far enough make further DECREASED limit adjustment One full turn equals 2 inches of door travel PROCEDURE CLOSED DOOR ADJUSTMENT DECREASE ...

Page 18: ...CHART IF DOOR DOES NOT OPEN COMPLETELY BUT OPENS AT LEAST FIVE FEET IF DOOR DOES NOT CLOSE COMPLETELY IF DOOR REVERSES WHEN CLOSING AND THERE IS NO INTER FERENCE TO TRAVEL CYCLE Increase UP travel by turning UP LIMIT adjustment screw in clockwise direction as shown on label One turn equals 2 inches of travel if door doesn t open at least 5 feet adjust OPEN FORCE as explained in Step 2 Page 19 1o O...

Page 19: ...trols beyond that point Turn force adjustment controls with a screwdriver Controls Adjustmenl Label FORCE ADJUSTMENT CHART IF DOOR DOESN T OPEN AT LEAST 5 FT IF DOOR REVERSES DURING THE DOWN CLOSE CYCLE TEST DOWN CLOSE FORCE Increase UP OPEN FORCE by turning control in a clock wise direction as shown on label Make 10 degree turn adjust ments until door opens completely Readjust UP LIMIT if necessa...

Page 20: ...struction and run opener through a com plete travel cycle Door must not reverse in closed position if it does repeat Adjustment Steps 2 and 3 ONE PIECE DOOR ch ObstruCtion SECTIONAL DOOR I f REPEAT ADJUSTMENT STEP 3 AFTER 1 EACH ADJUSTMENT OF DOOR ARNI LENGTH CLOSE FORCE OR DOWN LIM T 2 ANY REPAIR OR ADJUSTMENT OFTHE GARAGE DOOR INCLUDING SPRINGS AND HARDWARE 3 ANY REPAIR OR BUCKLING OF THE GARAGE...

Page 21: ...ork Light is ON the lights will remain on OPENING THE DOOR MANUALLY The door can be operated manually by disconnecting it from the opener Simply pull down sharply on the red emergency release handle The door may now be lifted manually_ DO NOT USE EM ERGE NCY ROPE AND HANDLE TO PULL TH E DO0 R OPEN OR CLOSED To automatically reconnect the door to the open er press the Wall Control push button CARE ...

Page 22: ...ransmitters must be set to the same code as original transmitter and receiver Follow code set ting procedures described on Page 23 A 9 volt battery supplies the power The transmitter is equipped with a battery check light When the trans mitter push button is pressed light will glow if battery has power and the opener will operate When light does not come on replace battery if transmission range le...

Page 23: ...board components Place transmitter circuit boards side by side as shown in Figure 3 Set the code switches in the new trans mitter to match those in the original transmitter Use a fingernail or screwdriver to slide the switches Figure I Figure 3 Transmitter Circuil Board Code Switches Figure 2 CHANGING YOUR CODE IN RECEIVER AND TRANSMITTER S DISCONNECT POWER TO OPENER BEFORE CHANGING THE CODE IN TH...

Page 24: ... your code LIGHTS 1 Won t turn OFF Check Work Light is it ON 2 Won t turn ON Check light bulbs DOOR OPERATES FROM PUSH BUTTON BUT NOT FROM TRANSMITTER t Replace the battery 2 New transmitter Have you set the code Referto Page 23 3 Vacation light is ON DOOR REVERSES FOR NO APPARENT REASON t Pull red emergency release handle Operate the door manually Is it balanced Binding If service is needed call ...

Page 25: ...F I_ i _ g I 9 25 ...

Page 26: ...are illustrated on Page 4 INSTALLATION PARTS LIST i KEY PART NO NO DESCRIPTION 1 41D2736 2 10A13 3 41A2830 4 29C121_2 5 41A2828 6 2t9A319 7 41A2829 8 128374 9 12B380 10 178B32 tt 178B33 Wall control assy 9 volt battery available at Soars Transmitter case cover and screw assy Transmitter visor ctip Emergency rope and handle assy 4 Strand belt wire Header bracket plus cotter pin and clevis Door brac...

Page 27: ...ets Light socket 1 4tA3073 End panel wiali labels KEY PART NO NO DESCRIPTION 8 175B88 Light socket each 9 108D30 1 Lens each 10 30B363 Capacitor 11 12A373 Capacitor bracket t 2 1A25t0 Terminal Mock w screws 13 41A2821 Motor assy w rolt pin 14 41C2740 Cover w all labels 15 41A2818 Helical gear and retainer w grease 16 41 D3013 Limit switch assy t 7 41C3005 RPM sensor assembly 18 41A3027 Motor brack...

Page 28: ...rs Service Today SEARS WARRANTY r GARAGE DOOR OPENER MODEL 139 535006 FULL 90 DAY WARRANTY ON GARAGE DOOR OPENER _ 1 For 90 days from the date of purchase Sears will repair this Garage Door Opener free of charge if defective in material or workmanship LIMITED WARRANTY From the 91st day untii one year from the date of purchase Sears will furnish replacement par ts for any defective parts 1 free of ...