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Summary of Contents for 4.0 GPM Honda Powered Pressure Washer

Page 1: ...anual and follow all Safety Rules and Operating Instructions ADVERTENCJA Antes de utilizar el producto lea este manual y siga todas las Reglasde Seguridade Instrucciones de Uso Sears Roebuckand Co RoffmanEstates IL 60179 U S A Visit our Craftsman website www craftsmamcom Part No 205732GS Draft A 01 10 2008 Safety Assembly Operation Maintenance Parts Espafiol p 34 ...

Page 2: ... 60179 Sears Canada Inc Toronto Ontario Canada M5B 288 This is the safety alert symbol It is usedto alert youto potentialpersonal injuryhazards Obey all safetymessages that follow this symbol to avoid possibleinjury or death II_ Read this manual carefully and becomefamiliar with your pressurewasher Knowits applications its limitations and any hazardsinvolved The safety alert symbol _t i is used wi...

Page 3: ...ornia a spark arrester is required under section 4442 of the California Public resources code Other states may havesimilar laws WARHIHG Fueland its vapors are extremely flammable and explosive Fireor explosion can cause severe burns or death WHENADDING OR DRAINING FUEL Turnpressure washerOFF andlet it coolat least2 minutes beforeremovingfuelcap Loosencapslowlyto relievepressure in tank Fillor drai...

Page 4: ...plug wire from the spark plug and place the wire where it cannot contact spark plug WHENTESTING FORENGINE SPARK Use approved spark plug tester DONOTcheck for spark with spark plug removed WARHIHG Starter and other rotating parts can entangle hands hair clothing or accessories NEVERoperate pressure washer without protective housing or covers DONOTwear loose clothing jewelry or anything that may be ...

Page 5: ... Fuel Valve Usedto turn fuel supply on and off to engine K Oil Drain Plug Drain engine oil here L Recoil Starter Usedfor starting the engine manually M Engine Switch Set switch to On for recoil starting Set switch to Off to stop a running engine H ThrottleLever Setsengine in starting mode for recoil start P Fuel Tank Fill tank with regular unleadedfuel Always leave room for fuel expansion H Nozzle...

Page 6: ...ick connect spray tips HandleFasteningHardwareKit whichincludes Carriage Bolt 2 Plastic Knobs 2 Becomefamiliar with each piece before assembling the pressure washer Checkall contents against the illustration on page5 if any parts are missing or damaged call the pressure washer helpline at 1 888 222 3136 AssembJingYour Pressure Pasher Your Craftsman pressure washer will need assembly before operati...

Page 7: ...es pilot lights heat and otherignitionsources DONOTlight a cigaretteor smoke 1 Useclean fresh regular UNLEADEDfuel with a minimum of 86 octanewith equipment DO NOTmix oil with fuel 2 Place pressure washer on a level surface Cleanarea around fuel fill cap remove cap 3 Slowly add regular unleadedfuel to fuel tank Becareful not to overfill Allow about 1 of tank space for fuel expansion as shown here ...

Page 8: ... clean out any debris Turn off water IMPORTANT DO NOTsiphon standing water for the water supply Use ONLYcold water less than I O0 F NOTICE Using a OneWay Valve vacuum breaker or check valve at pump inlet can cause pump or inlet connector damage ThereMUSTbeat leastten feetof unrestricted gardenhose between thepressurewasherinletandanydevice suchas a vacuumbreakeror checkvalve Damage to equipment re...

Page 9: ...ilationintakes or otheropenings DONOT start or runengineindoorsor in anenclosed area evenif windowsanddoorsareopen mJ To Start Your Pressure Washer To start your engine powered pressure washer for the first time follow these instructions step by step This starting information also applies wheneveryou start the engine after you have let the pressure washer sit idle for at least a day 1 Placepressur...

Page 10: ...let go Broken bones fractures bruises or sprains could result NEVER pullstartercord withoutfirst relievingspraygun pressure Whenstartingengine pullcord slowlyuntil resistance is felt andthen pullrapidlyto avoidkickback Aftereachstartingattempt whereengine failsto run always pointspraygunin safedirection pressredbuttonandsqueeze sprayguntriggerto release highpressure Firmlygraspspraygunwith both ha...

Page 11: ...al combustion engineto haveasparkarrester maintained in effectiveworkingorder complyingto USDA Forestservice standard 5100 1Corlater revision Inthe Stateof California a sparkarresteris required undersection4442of the California Publicresources code Otherstatesmayhavesimilarlaws How to Stop Your Pressure Washer 1 Releasespray gun trigger and let engine idle for two minutes 2 Movethrottle lever to S...

Page 12: ...ser than 6 inches 15 cm when cleaning tires Cleaning and AppJying Detergent CAUTION Chemicalscan cause bodily injury and or property damage NEVER usecausticliquidwithpressurewasher UseONLYpressure washersafedetergents soaps Followall manufacturers instructions To apply detergent fellow these steps 1 Pull back on collar insert black detergent nozzleand releasecollar Tug on nozzleto make sure it is ...

Page 13: ... Remove high pressurespray tip from nozzleextension 2 Selectand installblack detergent nozzle 3 Placedetergent siphoning tube filter ina bucket full of clean water 4 Flushfor 1 2 minutes 5 Shut off engine following instructions How to Stop Pressure Washerand turn off water supply 6 ALWAYS point spray gun in a safe direction press red button and squeezespray gun trigger to release retained high wat...

Page 14: ...nt service is requiredwhen operating in adverse conditions noted below Maintenance Schedule i i i i i Changeengine oil 2 3 4 5 Check clean water inlet screen1 Check high pressure hose Check detergentsiphoning hose Check spray gun and assembly for leaks Clean debris Check air filter Check engine oil level iii Cleanair filter t ii f _ Changeengine oil Cleansediment cup Check adjustspark plug Service...

Page 15: ... it and _horten its life __ DONOTinsertanyobjectsthroughcoolingslots Usea soft bristle brush to loosen cakedon dirt oil etc Usea vacuum cleaner to pick up loose dirt and debris Check and Clean Inlet Screen Examinegarden hose inlet screen Cleanif it is clogged or replace if it is torn Check High Pressure Hose High pressure hoses can develop leaksfrom wear kinking or abuse inspecthose before each us...

Page 16: ... includes replacemento rings rubberwasherandwater inletfilter Referto the instructionsheetprovidedin the kit to serviceyour unit s o rings WARHIHG The high pressurestream of water that this _ quipment produces can cut through skin and its underlying tissues leadingto serious injury and _ossibleamputation NEVER repairleakingconnections with sealant of anykind Replace o ringor seal Pump Maintenance ...

Page 17: ...m running as follows 1 Disconnect spark plug wire and keep it awayfrom spark plug 2 Placea suitable container below engine to catch used oil Removedipstick A drain plug B and washer 3 Allow oil to drain completely Reinstall drain plug and washer Tighten drain plug securely 4 Placepressure washer on a level surface 5 Slowly pour recommended oil into oil fill opening C Pauseto permit oil to settle F...

Page 18: ... Enginewill smoke when started if too much oil is left in foam 7 Using a moist rag wipe dirt from inside of air cleaner base and cover Becareful to prevent dirt from entering air duct that leadsto the carburetor 8 Placefoam air filter element over paperelement and reinstall assembledair filter Besure gasket is in place beneath air filter Tighten air filter wing nut securely 9 Install air cleaner c...

Page 19: ...r maintained in effectiveworkingorder complyingto USDA Forestservice standard 5100 1Corlater revision In the Stateof California a sparkarresteris required undersection4442of the California Publicresources code Otherstatesmayhavesimilarlaws 1 Removethe two 8 mm nuts A and remove muffler B from cylinder 2 Removethe three 4 mm screws C from exhaust deflector D and remove deflector 3 Removethe four 5 ...

Page 20: ...systemis pressurized ALWAYS pointspraygunin safedirection pressredbutton andsqueeze sprayguntriggerto release highpressure every time youstopengine 2 Disconnect hose from spray gun and high pressure outlet on pump Drain water from hose gun and spray tip extension Usea rag to wipe off the hose 3 Empty pump of all pumped liquids by pulling recoil handleabout 6 times This should remove most liquid in...

Page 21: ...o experienceindicates that alcohol blended fuels called gasohol ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damagethe fuel system of an engine while in storage Protect Fuel System Fuel Additive If adding a fuel additive fill the fuel tank with fresh fuel If only partially filled air in the tank will promote fuel deteriorat...

Page 22: ...erable Freeze damageis not coveredunderwarranty NOTE PumpSaveris available as an optional accessory It is not included with the pressurewasher Contact your local Searsservice center to purchase PumpSaver To use PumpSaver makesure the pressurewasher is turned off and disconnected from supply water Readand follow all instructions and warnings given on the PumpSavercontainer Other Storage Tips 1 DO N...

Page 23: ...or replace filter detergent siphoning tube Replacespray tip with low pressure spray tip 3 3 Engine runs good at no load hut bogs Enginespeed is too slow Move throttle control to FASTposition if engine still bogs down contact Sears when load is added service facility Engine will not start or starts and runs rough Engineshutsdownduringoperation Enginelacks power Engine hunts or falters 1 Low oil lev...

Page 24: ...e Filter 194355GS ASSY Pump see page 25 199571GS Thermal Relief 205687GS Key 202057GS FITTING Quick Connect 194256GS KIT GardenHoseInlet Description GUN ASSY Wand OC KIT Handle Fastening KIT Vibration Mount ENGINE GX390UT1 seepages26 31 Description AXLE MANUAL Operator s GROMMET OIL BOTTLE GOGGLES DECAL EngSlow Fast DECAL Choke DECAL Shroud DECAL Cvr Air Cleaner KIT Tag Warning Srv Optional Access...

Page 25: ... 198847GS Description INJTR Detergent3 8NPT PLUG CAP Oil Dipstick SCREW M8 x 20 KIT UNLOADER KIT VALVES KIT PISTON KIT HOSETAIL KIT WATERSEALS KIT SUPPORTRING KIT PUMPHEADHARDWARE KIT OIL SEALS KIT O RINGS item Part Description K 202902GS KIT SEAT NOTE item letters A Kare service kits and include all parts shown within the box Parts Not illustrated B2384GS 194298GS FILTER Inlet VALVE Thermal Relie...

Page 26: ...EHGIHE 13 HP Honda GX390UT1 Exploded View 10 11 9 8 4 13 17 12 29_ 31 28 2O 21 34 39 36 43 38 45 26 ...

Page 27: ...EHGIHE 13 HP Honda GX39OUT1 Exploded View 51 52 47 54 48 49 5O 73 74 72 73 55 56 61 75 66 75 27 ...

Page 28: ...EHGIHE 23 HP Honda GX390UT1 Exploded View 79 lOO 82 83 84 101_ 115 102 115 82 89 90 91 6 110 99 93 111 113 94 95 98 114 120 121 28 ...

Page 29: ...EHGIHE 13 HP Honda GX39OUT1 Exploded View _138 14O 153 130 135 148 15o_L _ II_ __ii_ _t_i _ 152 155 156 157 158 29 159 160 161 175 166 170 168 171 169 172 162 163 ...

Page 30: ...00 FAN COOLING 49 28451 ZE3 W01 PULLEY STARTER 50 90201 ZE3 VO0 NUT SPECIAL Item Part 51 90745 ZE2 600 52 13351 ZE3 010 53 13310 ZF6 W12 54 91001 ZF6 013 55 13010 Z5R O04 56 90601 ZE3 000 57 13101 Z5T O00 58 13111 ZF6 WO0 59 90001 ZE8 000 60 13200 Z1C 000 61 14781 ZE2 000 62 14751 Z1C 000 63 14775 ZE2 010 64 14721 ZE3 000 65 14711 ZE3 000 66 14773 ZE2 000 67 14771 ZE2 000 68 12209 ZE8 003 70 14100...

Page 31: ...6124 ZE0 005 SCREW THROTTLESTOP 137 16044 ZE3 W20 CHOKE SET 138 93500 03006 0H SCREW PAN 139 16954 ZE1 812 PLATE LEVERSETTING 140 16956 ZE1 811 SPRING PETCOCK LEVER Item Part Description 141 16953 ZE1 812 LEVER PETCOCK 142 16173 001 004 GASKET FUELSTRAINER CUP 143 16957 ZE1 812 GASKET PETCOCK 144 16967 ZE0 811 CUP FUELSTRAINER 145 16166 ZF6 VO0 NOZZLE MAIN 146 16011 ZA0 931 VALVESET FLOAT 147 9910...

Page 32: ...ons Control Defects Warranty Provisions Thefollowing are specific provisions relative to your Emissions Control DefectsWarranty Coverage It is in addition to the Sears enginewarranty for non regulated enginesfound in the Operatingand MaintenanceInstructions 1 Warranted Parts Coverageunder this warranty extendsonly to the parts listed below the emissions control systems parts to the extent these pa...

Page 33: ...ineis certified to beemission compliant for 250 hours of actual engine running time Extended Engineis certified to beemission compliant for 500 hours of actual engine running time Forexample a typical walk behind lawn mower is used 20 to 25 hours per year Therefore the EmissionsDurability Period of an engine with an intermediate rating would equateto 10to 12 years Certainengines will be certified ...

Page 34: ...ISB288 l_ Este esel simbolo de alerta de seguridad Es usadopara indicarle sitnacionesconpeligrospotencialesde lesionpara el personal Siga las instru ionesde todos los rnensajesde seguridad que aparecen despues de este sirnbolo para evitar posibles lesioneso muerte Lea estemanual minuciosarnente y conozcaa fondolas _ partesy el funcionarniento de su mdquina limpiadora a presi6n Conozcasus aplicacio...

Page 35: ...r ADVERTENCIA La gasolina y sus vapores son extremadamente inflamables y explosivos El fuego o una explosi6n pueden causar quemaduras severas e inclusive la muerte CUANBO AHADA COMBUSTIBLE O VACiE ELDEPBSITO Apague el limpiadora a presi6n posici6n OFF y d_jelo enfriar al menos por 2 minutos antes de remover la tapa de la combustible Afloje la tapa lentamente paradejar que la presi6n salga del tanq...

Page 36: ...ociadorapuedeprovocar caidas Utilice la limpiadora a presi6n desde una superficie estable El _treade limpieza deber_ tener inclinaciones y drenajes adecuados para disminuir la posibilidad de caidas debido a superficies resbalosas Extreme las precaueiones si necesita utilizar la limpiadora a presi6n desde una escalera un andamio u otro lugar similar Sujete firmemente la pistola rociadora con ambas ...

Page 37: ...iado deAceite Permitevaciar el aceitedel motor L Arrancader de relrecese Se utiliza para arrancar manualmente el motor M interrupter de arranque Pongaelinterrupterenlaposici6n On Encendido pararealizarunarranque per retroceso Pongael interrupter en la posici6n Off Apagado para parar el motor cuando est funcionando N Palanca del acelerader Activa el mode de arranque del motor para poder utilizar el...

Page 38: ...gina 35 Si alguna de la partes NOestd presente o se encuentra da_ada Ilame a la lineade ayuda de la mdquina limpiadora a presiOnal 1 800 222 3136 MONTAJEDELA MAQUIHALAVADORA A PRESION La gran mayoriade su m_quina lirnpiadora a presiOnCraftsmanha sido ensambladaen la f_brica Sin embargo usted deber_Ilevara cabo los siguientesprocedimientosantes de poner enfuncionamiento su m_quina limpiadoraa presi...

Page 39: ... combustible Si se ha derramado combustible espere a que se evapore antes de arrancar el motor Mantenga la gasolina alejada de chispas llamas abiertas pilotos calor y otras fuentes de ignici6n NO encienda un cigarrillo o fume 1 Utilice gasolina normal sin plomo limpia y nueva con un minimo de 86 octanos NOmezcle aceite con combustible 2 Limpie el _rea alrededor de la tapa de Ilenado del combustibl...

Page 40: ...llVlPORTANTE Hace NOagua de parar de siphon para el abastecimiento deagua Use agua SOLOfria menos que IO0 F AVISO El uso de una lvula unidireccional igualador de presi6n o vAIvula de retenci6n en la entrada de la bomba puede producir da_os en la bomba o en el conector de entrada DEBE haberunminimode3 metros 5 pies demanguera deriego libreentrelaentradadela limpiadora a presi6ny cualquierdispositiv...

Page 41: ...narel motoreninterioresnienzonas cerradas aunquehayaventanas y puertasabiertas C6mp darle arranque a su m_quina limpiadora a preslon Paradarle arranque a su m_ quinalirnpiadora a presi6n movida a motor por primera vez siga estas instrucciones paso a paso Esta informaci6n acerca del arranque inicial tambi_n se aplica cuando vaya a darle arranque al motor despu_s de haber dejado de la m_ quinalimpia...

Page 42: ...anoy brazo haciael motor Como resultado podrian producirse fracturas contusiones o esguinces NUNCA tire delcabledel arrancador sin eliminarpreviamente la presi6n dela pistolarociadora Cuando arranque el motor tire lentamente del cablehastasentir una resistencia y a continuaci6n tire r_ipidamente de_1paraevitarsu retroceso Despu6s quecadatentativaqueempieza dondemotorfalladecorrer siempreseiialarel...

Page 43: ...e combustion interno y a mantenerla en buenas condiciones de funcionamiento conforme a la norma 5100 1C o posterior del Servicio Forestalde la USDA Enel Estado de California la ley exige el uso de una pantalla apagachispas SecciOn4442 del COdigode Recursos POblicosde California En otros estados puede haber leyes similares en vigor NOTA Siempremantenga la palanca delacelerador enel R_pido Fast posi...

Page 44: ... de 15 cm 6 pulgadas cuando est_ limpiando Ilantas Umpieza y aplicaci6n del detergente PRECAUCI6fl Los productos quimicos pueden provocar lesiones de gravedad y o dafios materiales NUNCA utiliceliquidosc_usticosconla lirnpiadora a presi6n UseEXCLUSlVAMENTE detergentes o jabonesespeciales parala lirnpiadora a presi6n Sigatodaslas instrucciones delfabricante Para apiicar el detergente siga los sigui...

Page 45: ... limpia antes de parar el motor 1 Coloque el filtro y la inyecci6n de detergente en un balde Ileno de agua limpia 2 Quite la punta de rocio de alta presiOndel prolongador de la boquilla 3 Seleccionee instale la punta de rocio negra detergente siguiendo las instrucciones de la secci6n C6mo usarlas puntas de rocfo 4 Lave de 1 a 2 minutos 5 Pareel motor siguiendo las instrucciones de la secci6n C6mo ...

Page 46: ...rsas descritas a continuaci6n Plan de mantenimiento Cambie el aceite del motor h as o di i i i ii i i i ii i i _ Revise limpie el filtro de la entrada de agua1 Revise la manguera dealta presi6n Revise la manguera del detergente o Revise la pistola aspersora y verifique que no hayafugas en el ensamblaje Limpie los residuos Compruebe el filtro de aire Compruebe el nivel de aceite Limpie el filtro de...

Page 47: ...asuciedad endurecida aceite etc Puedeusarunam_quinaaspiradora paraeliminarsuciedad y residuossueltos Revisey fimpieel coladorde entrada Examineel colador de entrada de la manguera dejardin Limpielo si est tapado o remplacelo si est_ roto Revisela manguerade alta presidn Las rnanguerasde alta presi6n pueden desarrollar fugas debido al desgaste dobleces o abuso Revise la manguera antes de cada uso R...

Page 48: ...ua Re rase a la hoja de la instrucciOn proporcionada en el juego para atender a su unidad los anillos de s O ADVERTEHCiA EI chorro deagua a alta presiOnque este equipo produce puedeatravesar la piel y los tejidos subcut_ neos provocando lesiones de gravedad que odrian dar lugar a la amputaciOn de un miembro NUNCA reparaciOn quesalelasconexiones conselladordecualquier tipo Reemplace elanillo 0 o el...

Page 49: ... de aceitetal como se indica en la secci6n ComprobaciSn del nivel deaceite 3 Au besoin videz lentement I huile dans I orifice de remplissage d huile jusqu _ ce qu elle d_borde par I orifice du couvercle de remplissage d huile 4 Instale el varilla de medici6n apriete firmemente Camhiode aceite del motor Cambie el aceite del motor despu6s de las primeras 20 horas y cada 100 horas o 6 meses a partir ...

Page 50: ...cOrralo paraeliminar el exceso de aceite IIVIPORTANTE El motor producir_ humo si la espuma contiene demasiado aceite 7 Utilice un trapo hOmedopara eliminar la suciedad desde el interior dela base y la tapa del filtro de aire No deje que la suciedad entre por el conducto de aire que va hasta el carburador 8 Coloque el elementode espuma del filtro de aire sobre el elementode papely vuelva a montar e...

Page 51: ...nes de funcionarniento conforrne a la norrna 5100 1C o posterior del Servicio Forestalde la USDA Enel Estado de California la ley exige el use de una pantalla apagachispas Secci6n 4442 del COdigode Recursos POblicosde California En otros estados puede haber leyes sirnilares en vigor 1 Quitelasdostuercasde8 mm A y extraiga el silenciador B delcilindro 2 Quite los tres tornillos de 4 mm C del deflec...

Page 52: ...aciauna direcci6nsegura presione el seguro bot6nrojo y aprieteel gatillo paradescargarlapresi6ny evitarel retroceso 4 5 6 Desconecte manga del fusil del rocio y salida alta de presi6n en la bomba DesagiJeagua de la manga del fusil y de la extensi6n de boquilla Use un harapopara quitar la manga Saquetodos los liquidos de la bomba halando la manija de retroceso aproximadamente 6 veces EstodeberA eva...

Page 53: ...clusive la muerte severase CUANO0ALMACENEO GUARDEELEQUIPOCON COMBUSTIBLE ENELTANQUE Alrnacene alejado decalderas estufas calentadores deagua secadoras deropau otros aparatos electrodorn6sticos queposeanpilotosu otras fuentesdeignici6n porqueellospueden encenderlosvaporesdela combustible CUANDOVACJE EL OEPOSITODECOMBUSTIBLE Apagueellavadora depresi6n posici6nOFF y d_jeloenfriaral rnenos per 2 rninu...

Page 54: ... si noIo hace daiiar_permanentemente la bombayla unidadno podr_ funcionar Lagarantia nocubreeldaiiodelaunidad ocasionado porcongelamiento NOTA ElPumpSaver est_ndisponible s61ocomoun accesorio opcional NOes incluidocon laarandela delapresi6n AviseelmAs cercano servicioautorizado centralparacomprarPumpSaver AIusoel PumpSaver cerci6rese laarandela delapresi6nseapaga y desconecta delaguadelsuministro ...

Page 55: ...presi6n 2 Limpie la entrada 3 Proporcione flujo deagua adecuado 4 Estire la manguera deentrada coloque un parche en la fuga 5 Revisey limpie el colador de la manguera de entrada 6 Proporcione suministro de agua m_ sfria 7 Retirelas obstrucciones dela manguera de salida 8 Remplace la pistola 9 Limpiela boquilla 10 P6ngase encontactoconelcentrodeservicio Sears Coloque el tubo de succi6n de detergent...

Page 56: ...n funcionamiento BJsposJcienes de la garautJa de Sears Roebuck and Co contra detoctes en el control de emisienes Las siguientes son disposiciones especificas relacionadas con la cobertura de la garantia contra defectos on el control de emisiones Se aFiadea la garantia de motores de Sears para motores no regulados que figura on las Instrucciones de use y mantenimiento 1 Partes garantizadas La cober...

Page 57: ...va sobre emisiones durante 250 horas de funcionamiento real Prolongado El motor est_ certificado para cumplir la normativa sobre emisiones durante 500 horas de funcionamiento real Por ejemplo un cortac_sped con operario a pie se suele utilizar entre 20 y 25 horas al a_o Por tanto el Periodo de Burabilidad de las Ernisienes de un motor con clasificaci6n intermedia equivaldria a 10 12 a_os Algunos m...

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Page 60: ...ur Home For repair of carry in items like vacuums lawn equipment and electronics call anytime for the location of your nearest Sears Parts Repair Service Center 1 800 488 1222 U S A 1 800 469 4663 Canada www sears com www sears ca To purchase a protection agreement on a product serviced by Sears 1 800 827 6655 U S A Para pedir servicio de reparaci6n a domicilio y para ordenar piezas 1 888 SU HOGAR...

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