Crane Barnes PS Omni Grind Plus OGP2022CO Series, Installation Manual

Page 1: ...without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 118951 Rev J Series OGP2022CO 2 HP 3450 RPM 60 Hz Fits into E One 200 2000 Series Basin This product may be covered by one or more of the following patents and other patent s pending US P...

Page 2: ... trademark of Crane Pumps Systems Inc Crane Pumps Systems Inc 2003 2 2006 9 06 Alteration Rights Reserved TABLE OF CONTENT SAFETY FIRST 3 USER GUIDE 4 SPECIFICATIONS 5 INSTALLATION 6 13 ELECTRICAL CONNECTIONS 7 EXPLODED VIEW FIG 10 14 PARTS LIST 15 WARRRANTY 17 REGISTRATION 18 RETURNED GOODS POLICY 18 START UP REPORT 19 20 ...

Page 3: ...before handling or servicing WARNING DO NOT pump hazardous materials flammable caustic etc unless the pump is specifically designed and designated to handle them WARNING DO NOT wear loose clothing that may become entangled in the impeller or other moving parts WARNING Keep clear of suction and discharge openings DO NOT insert fingers in pump with power connected Always wear appropriate safety gear...

Page 4: ...is the Barnes UltraGRIND grinder pump station The basin collects all wastewater from the house The solids in the sewage are then ground to a small size suitable for pumping in the slurry The grinder pump generates sufficient pressure to pump this slurry from your home to the wastewater plant Power Failure Your grinder pump cannot dispose of wastewater or provide an alarm signal without electrical ...

Page 5: ...Buna N Hardware 300 series stainless steel CORD ENTRY 15 Ft 4 5M Cord Custom Molded Quick Connected for sealing and strain relief CORD CSA UL Approved 12 5 Type SOW SPEED 3450 RPM 60Hz UPPER BEARING Design Single Row Angular Contact Ball Lubrication Oil Load Radial Thrust LOWER BEARING Design Single Row Angular Contact Ball Lubrication Oil Load Radia Thrust MOTOR Design NEMA L Oil Filled Squirrel ...

Page 6: ... elements rain snow wind blown dust etc and whose temperature can be maintained between 40 deg F and 120 deg F If extended high humidity is expected to be a problem all exposed parts should be inspected before storage and all surfaces that have the paint scratched damaged or worn should be recoated with a air dry enamel paint All surfaces should then be sprayed with a rust inhibiting oil Pump shou...

Page 7: ...off if the windings become too hot or the load current becomes too high It will then automatically reset and start the pump after the motor cools to a safe temperature In the event of an overload the source of this condition should be determined and rectified immediately DO NOT LET THE PUMP CYCLE OR RUN IF AN OVERLOAD CONDITION OCCURS Wire Size If additional cable is required consult a qualified e...

Page 8: ...d to mount cord flange to pump Fig 2 previous page Install level control mounting bracket to level control with bolt used to mount cord flange to level control Bowline knot lifting device rope to level control bracket See Bowline knot detail Fig 4 previous page Install level control cord to pump routing cord thru same hole in Support Plate as Pump cord FIGURE 5 ...

Page 9: ...to O Ring on discharge pipe Be sure both discharge piping assemblies are fully engaged Next lower level control into basin with lifting rope aligning level control as shown Hang coil tie cords and ropes from existing hooks in tank Use zip ties provided as needed After unit and level control is lowered the valve handle will slide over piping assembly as shown FIGURE 6 ...

Page 10: ...aker to control panel Ordered separately Rewire existing power supplied to control panel if required WIRE FEEDING THE PANEL NEEDS TO BE AT LEAST 12 GAUGE MAY NEED TO BE LARGER DEPENDING UPON LENGTH OF RUN CONSULT QUALIFIED ELECTRICIAN FOR PROPER APPLICATION Optional Cicuit Breakers Ordered Separately PART NO DESCRIPTION 113291B 20 AMP GE THQP Snap in Breaker 105476 20 AMP DIN Rail Breaker ...

Page 11: ...11 FIGURE 8 ...

Page 12: ...12 FIGURE 9 Wiring for units not supplied with Factory Installed EQD ...

Page 13: ...13 Wiring for Optional Remote Alarm Light ...

Page 14: ...14 FIGURE 10 ...

Page 15: ...l 093973 099286 Rope 1 2 Dia x 120 Lg Rope 1 2 Dia x 204 Lg 19 3 118954 Clip Retaining 20 1 118891 Support Bracket ESPS Switch 22 1 118817 Plate Support Mount Plate ITEM QTY PART NO DESCRITION 23 1 115664 Rope 1 4 x 15Ft 1 111912 Cord Grip 75 250 375 25 1 113291B Circuit Breaker 20 AMP GE THQP Snap in Breaker 105476 Circuit Breaker 20 AMP DIN Rail Breaker 29 1 See Chart Cord Set 12 5 Pump Power 33...

Page 16: ...Notes ...

Page 17: ...formance specifications must be in writing and such writing must be signed by our authorized representative Due to inaccuracies in field testing if a conflict arises between the results of field testing conducted by or for user and laboratory tests corrected for field performance the latter shall control RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS ANALYSES AND EVALUATI...

Page 18: ...nt To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty To complete the Warranty Registration Form go to http www cranepumps com ProductRegistration If you have a claim under the provision of the warranty contact your local Crane Pumps...

Page 19: ...__ Type _________________________________ Number and size of short circuit device s ___________ Amp rating ___________________ Overload Type _____________ Size ______________ Amp rating ___________________ Do protection devices comply with pump and motor Amp rating YES___ NO___ Are all electrical and panel entry connections tight YES___ NO___ Is the interior of the panel dry YES___ NO___ Liquid le...

Page 20: ...s installed away from turbulence YES___ NO___ Is level control operating properly YES___ NO___ Is pump fully submerged during operation YES___ NO___ Follow up Corrective Action Required YES___ NO___ Additional Comments ____________________________________________________________________________ ____________________________________________________________________________ ___________________________...