Crystal Mountain Everest Elite, Service Manual

Page 1: ...Service Manual 100 115VAC EVEREST ELITE ...

Page 2: ...tion 4 5 SECTION5 Electrical Component Diagnosis and Replacement 5 1 Electrical Diagnosis 5 1 Wiring and Schematics 5 3 Cold Thermostat Removal and Installation 5 4 Cold Thermostat Adjustment 5 7 Hot Tank Auto Cutout Manual Reset Replacement 5 8 Hot Tank Removal and Replacement 5 9 Hot Tank Heater Band Replacement 5 11 Compressor Relay Overload Protector Replacement 5 12 SECTION6 Cleaning and Sani...

Page 3: ...F BIMETAL 83 C 181 4 F 44 dB A H C 12 7 kg 28 0 lb H C 12 4 kg 27 3 lb 20FT 238UNITS 40FT 504UNITS Standard Cooler Specifications and Performance Data Model Everest Elite 100 115VAC Product Specification EVEREST ELITE Inspired by the award winning Everest model Crystal Mountain introduces the stunning Everest Elite Innovative design features in clude removable side panels the DryGuardTM non spill ...

Page 4: ...2 1 Everest Elite Series Parts Listing Model ESE D2KHK1CC ESE D2KHK1NC 83C CERAMIC AUTO RESET SEALED TB ...

Page 5: ...SED2KHK1NC EVEREST ELITE BOTTLED WATER COOLER WITHOUT CUP 2 2 2 A 9 3 7 B 10 11 12 6 8 14 4 5 15 16 17 13 1 A H M 1 F Note 1 Parts may not appear exactly as shown 2 Parts shown may not be present on all models ...

Page 6: ...K2 K1 K Cup Dispenser MODEL ESED2KHK1CC EVEREST ELITE BOTTLED WATER COOLER WITH CUP 2 3 2 A 9 3 7 B 10 11 12 6 8 14 4 5 15 13 1 A H M 1 F ...

Page 7: ...Faucet Assembly Note 1 Parts may not appear exactly as shown 2 Parts shown may not be present on all models MODEL EVEREST ELITE SERIES TM HOT TANK ASSMBLY RESERVIOR ASSEMBLY FAUCET ASSEMBLY and DryGuard ASSEMBLY 2 4 B1 B2 B4 B5 B6 B7 B8 B9 B3 ...

Page 8: ...MODEL EVEREST ELITE SERIES Note 1 Parts may not appear exactly as shown 2 Parts shown may not be present on all models A Refrigeration System 2 5 18 A4 A3 A2 A1 ...

Page 9: ...Front Side 9 5inches 11 0inches 41 4 inches 12 5 inches 12 9 inches Product Dimensions 36 3 inches 5 9 inches Everest Elite Cooler with Cup Dispenser ...

Page 10: ...Front Side 9 5 inches 41 4 inches 11 0 inches 12 5 inches 12 1 inches 36 3 inches 5 9 inches Everest Elite Cooler without Cup Dispenser ...

Page 11: ...oler ES E D 2 K H K 1 C Cooler Shape Reservoir Type Type of Lid No of Faucets Body Color Temp Option Insert Color Voltage Optional Description of Product Model Number D DryGuard TM K Black H Hot Cold K Black 1 110 115V ES Everest Elite E Plastic Reservoir C Cup N No Cup ...

Page 12: ...ooler forward slightly while depressing the cold faucet handle fig 2 3 3 To drain the hot tank unscrew drain cap and remove red silicone plug at the rear of the cooler fig 3 1 and 3 2 and drain water into a pail or container approx 0 5 gallon or 1 8 L fig 3 3 Reinstall red silicone plug and drain cap Figure 2 1 Figure 2 2 Figure 2 3 Figure 3 1 Figure 3 2 Figure 3 3 Figure 1 1 Notice The informatio...

Page 13: ...er and squeeze pivot clamp to release faucet handles fig 4 1 and 4 2 and remove faucet handles fig 4 3 and 4 4 5 To remove the reservoir release the locking clips fig 5 1 and slowly lift the reservoir from the cooler fig 5 2 Figure 4 1 Figure 4 2 Figure 4 3 Figure 4 4 Figure 5 1 Figure 5 2 ...

Page 14: ...the front of the cooler fig 3 1 4 Install in reverse order Figure 1 1 Figure 2 1 Figure 3 1 SECTION 4 Cabinet Panel Removal and Installation Notice The information and or procedures presented in the following demonstration s should be performed by a trained Water Cooler Service Technician only Never attempt to service or repair a water cooler while it is plugged into any power supply Prior to any ...

Page 15: ...tallation screws from the front of the cooler located mid way up the front panel fig 4 1 Figure 1 1 Figure 2 1 Figure 3 1 Figure 4 1 SECTION 4 Cabinet Panel Removal and Installation Notice The information and or procedures presented in the following demonstration s should be performed by a trained Water Cooler Service Technician only Never attempt to service or repair a water cooler while it is pl...

Page 16: ... Top Cover by pressing the cover lock fig 6 1 and lifting the front of the Top Cover upwards rotate upwards to rear of the cooler fig 6 2 7 Grip the top edge of the side panel and lift slightly approximately 1 2 inch and pull out wards from cooler to remove fig 7 1 to fig 7 2 Figure 5 1 Figure 6 1 Figure 6 2 Figure 7 1 Figure 7 2 ...

Page 17: ...de downwards to lock into place fig 2 3 to fig 2 6 Install the screw into the front back screw supports to secure in place fig 2 7 to fig 2 8 Figure 1 1 Figure 1 2 Figure 2 1 Figure 2 2 Figure 2 3 Figure 2 4 Figure 2 5 Figure 2 6 Figure 2 7 Figure 2 8 SECTION 4 Cabinet Panel Removal and Installation Notice The information and or procedures presented in the following demonstration s should be perfo...

Page 18: ...lign the bottom of the front panel with the appropriate guides in the base plate fig 3 1 Then follow the above steps in reverse order 4 Install in reverse order Figure 1 1 Figure 1 2 Figure 1 3 Figure 1 4 Figure 2 1 Figure 2 2 Figure 3 1 SECTION 4 Cabinet Panel Removal and Installation Notice The information and or procedures presented in the following demonstration s should be performed by a trai...

Page 19: ...will be an audible beep 2 To test the cold thermostat position the sensor probes on the bottom two terminals of the cold thermostat fig 2 1 If there is continuity there will be an audible beep 3 To test the overload connect one probe through the silver center and the other on the brass ter minal fig 3 1 If there is continuity there will be an audible beep Figure 1 1 Figure 1 2 Figure 2 1 Figure 3 ...

Page 20: ... tank switched off and the unit unplugged Locate the main lead wire coming in from the power cord to the cold thermostat fig 5 1 position clamp meter around this wire and switch on fig 5 2 6 Plug in the dispenser After an initial spike the reading should be within the range of 1 1 1 6A fig 6 1 Turn on the hot tank switch and the reading should increase to a range of 4 3 4 8A fig 6 2 Caution do not...

Page 21: ...Models Everest Elite Hot Cold 110V 5 3 ...

Page 22: ...ve from the back panel fig 5 1 6 Remove the wires from the bottom of the thermostat taking care to identify where which terminals are installed fig 6 1 to fig 6 4 Note should show picture of proper installation and or make refer ence to the wiring diagram in the service manual Figure 1 1 Figure 4 1 Figure 5 1 Figure 6 1 Figure 6 2 Figure 6 3 Figure 6 4 Notice The information and or procedures pres...

Page 23: ...at fig 8 2 9 Install the replacement Cold Thermostat into the Evaporator Insulation insertion length ap proximately 5 inches 125mm fig 9 1 Note Care should be taken while installing the sensor tube that the protective cover within the evaporator insulation is in the proper position 10 Install a replacement plastic tie to hold the sensor within the evaporator insulation fig 10 1 to fig 10 2 Figure ...

Page 24: ...to slot on back panel and slide downwards into position fig 12 1 13 Reinstall screw on the top of the cold thermostat fig 13 1 14 Reinstall Side panels and reservoir see side panel SECTION 4 see reservoir SECTION 3 Note Ensure proper thermostat setting see section for Cold Thermostat setting Figure 11 1 Figure 11 2 Figure 11 3 Figure 12 1 Figure 13 1 ...

Page 25: ...n the clockwise direction approximately 1 hour position Allow the cooler to stabilize for 2 3 hours to ensure proper temperature of the cold water Note do not change the setting by more than 1 hour setting at a time to prevent freez ing To make the water warmer rotate the screw in the counter clockwise direction approximately 1 hour position Allow the cooler to stabilize for 2 3 hours to ensure th...

Page 26: ...ws torque to 3 4 6 9 lbf in fig 2 2 to 2 4 3 Reconnect the wires onto the thermostat as identified and reinstall the silicone cover fig 3 1 to 3 3 Note Both thermostats can be changed in the same manner If replacing the manual reset en sure the reset button has been pushed prior to left panel installation Figure 1 1 Figure 1 2 Figure 1 3 Figure 1 4 Figure 2 1 Figure 2 2 Figure 2 3 Figure 2 4 Figur...

Page 27: ...ispenser fig 2 1 and 2 2 3 Slide the silicone cover down and away from the thermostats fig 3 1 Remove and identify the four wires from the thermostats fig 3 2 and 3 3 With a Philips screwdriver remove the ground wire from the thermostat bracket fig 3 4 Figure 1 1 Figure 1 2 Figure 1 3 Figure 1 4 Figure 2 1 Figure 2 2 Figure 3 1 Figure 3 2 Figure 3 3 Figure 3 4 SECTION 5 Electrical Component Diagno...

Page 28: ... that secures the hot tank in place fig 5 1 Carefully slide the hot tank out from the bracket fig 5 2 6 Reinstall the new hot tank following the steps in reverse order Reconnect all wires as identified if necessary refer to the wiring diagram Reconnect the two hoses as identified and spring clips Figure 4 1 Figure 5 1 Figure 5 2 ...

Page 29: ...nd directly below the thermostats reinstall the bolt and tighten to 34 71 lbf in fig 3 2 and 3 3 4 Reconnect the wires to the terminals as they were identified fig 4 1 and 4 2 If necessary refer to the wiring diagram 5 Refer to the hot tank replacement procedure for installation instructions Figure 1 1 Figure 1 2 Figure 2 1 Figure 2 2 Figure 2 3 Figure 3 1 Figure 3 2 Figure 3 3 Figure 4 1 Figure 4...

Page 30: ...ush the new relay onto the two bottom pins below the overload fig 3 2 Reconnect the white wires onto the relay fig 3 3 and the black wire onto the overload fig 3 4 4 Reinstall the cover and secure with the metal clip fig 4 1 Note use caution not to damage wires Figure 1 1 Figure 1 2 Figure 2 1 Figure 2 2 Figure 2 3 Figure 2 4 Figure 3 1 Figure 3 2 Figure 3 3 Figure 3 4 Figure 4 1 SECTION 5 Electri...

Page 31: ...f applicable Remove drip tray assembly and set aside for cleaning fig 3 1 Press the cover lock and open the top cover fig 3 2 remove DryGuardTM by lifting from one edge only with slow steady pressure fig 3 3 and set aside for cleaning Drain excess water through the fau cets Note Water will remain in bottom half of reservoir and the hot tank to lower the water below the faucet outlet height tilt co...

Page 32: ... and drain cap 5 To remove faucet handles using thumb and forefinger reach inside top front of cooler and squeeze pivot clamp to release faucet handles fig 5 1 and 5 2 and remove faucet handles fig 5 3 and 5 4 6 To remove the reservoir release the locking clips fig 6 1 and slowly lift the reservoir from the cooler fig 6 2 Figure 5 1 Figure 5 2 Figure 5 3 Figure 5 4 Figure 4 1 Figure 4 2 Figure 4 3...

Page 33: ...remove the cold and hot faucet assemblies from the faucet outlet it is not required to remove the 2 screws Holding one faucet in each hand bend the faucets in the middle upwards until they become separated fig 9 1 Remove the faucets one at a time by sliding away from the corresponding screw fig 9 2 to 9 3 Figure 8 1 Figure 9 1 Figure 9 2 Figure 9 3 Figure 7 1 Figure 7 2 ...

Page 34: ...h the manufacturer s safety instructions and recom mendations and performed by properly trained personnel 12 Remove front bottom panel by removing screw and set aside fig 12 1 and 12 2 Remove both side panels by removing the 4 screws fig 12 3 and 12 4 and open top cover to lift panels off of locator pins fig 12 5 to 12 7 Clean all 3 panels using only a mild non abrasive cleaning agent The use of b...

Page 35: ...s the back condenser may be moved back 4 6 by removing the screws that secure the condenser to the back panel fig 13 10 to 13 13 Use a damp cloth to wipe down the complete back panel the Styrofoam insulation and the compressor fig 13 14 to 13 16 Re place screws in condenser when cleaning of back panel is complete CAUTION DO NOT CLEAN USING PRESSURE WASHER OR ANY DIRECT WATER CONTACT CAUTION DO NOT...

Page 36: ...inless steel are recommended The use of the descaling agents must be in accordance with the manufacturer s safety instructions and recommendations and performed by properly trained personnel Note ensure the hot tank is empty and drain plug and cap are in place fig 16 1 Using a funnel add the descaling solution to the hot tank filling up to the top of the inlet approx 38 7oz 1100ml fig 16 2 Allow t...

Page 37: ...roperly and install red silicone plug and drain cap fig 18 1 The use of air pressure test equipment is recommended to verify the reas sembly process has been done correctly recommended 1 0 1 2 PSI fig 18 2 Note when reinstalling the DryGuardTM replace air filter cloth Part MIS C100043 fig 18 3 and en sure proper installation of the DryGuardTM into the reservoir the word front to the front of the c...

Page 38: ... 1 Do not draw water from the cooler for 30 minutes to let the water cool and heat Optimum water temperatures will be reached after several hours of operation Crystal Mountain has a policy of continuous development and reserves the right to change specifications without notification Figure 21 1 ...

Page 39: ... NBR3445 ZH9250 ZH44 ZH9250 MATERIAL SUPPLIER BAYER MATERIAL SCIENCE FORMOSA PLASTICS CORPORATION FORMOSA PLASTICS CORPORATION KRAIBURG TPE CORP LCY CHEMICAL INDUS TRY CORP FORMOSA PLASTICS CORPORATION FORMOSA CHEMICAL FIBRE CORPORATION FORMOSA PLASTICS CORPORATION FORMOSA PLASTICS CORPORATION FORMOSA PLASTICS CORPORATION WING CHEONG TAI TECHNICAL CO CHINA DONG GUAN HONG DA NEW MATERIAL CO LTD DON...

Page 40: ... 4 1 Note Please allow 20 minutes before drawing water to allow the hot water to reach temperature Should you attempt to draw water from the hot faucet within the 20 minutes you may encounter an air lock This air lock goes away after the hot water reaches temperature so it isn t necessary for the RSR to remain on site If you have any further questions please contact us by email at sales crystalcoo...

Page 41: ... SECTION 8 Patented DryGuardTM Non Spill C r y s t a l M o u n t a i n s DryGuardTM is designed to protect against leaks caused by cracked or faulty bottles It is the industry s most effective and reliable ...

Page 42: ... by lifting from one edge only with slow steady pressures Fig 3 1 to Fig 3 2 Figure 1 1 Figure 1 2 Figure 2 1 Figure 2 2 Figure 2 3 Figure 3 1 Figure 3 2 Notice The information and or procedures presented in the following demonstration s should be performed by a trained Water Cooler Service Technician only Never attempt to service or repair a water cooler while it is plugged into any power supply ...

Page 43: ... disengage locking tabs from the front of the cooler Fig 4 3 5 Remove the 2 side panel installation screws from the right hand side of the cooler located mid way up the front panel on the front and back Fig 5 1 to Fig 5 3 POU Installation 6 Remove the cardboard spacer located between the 2 float arms Fig 6 1 Install the primary float Fig 6 2 Figure 4 1 Figure 4 2 Figure 4 3 Figure 6 1 Figure 6 2 F...

Page 44: ...k panel Fig 7 2 8 Install the POU assembly on the reservoir ensuring that it is correctly fitted POU assembly marked with the word FRONT Fig 8 1 to Fig 8 2 9 Ensure the indicator is correctly set The bar on the indicator will be to the front Fig 9 1 Work ing Position Fig 9 2 Locked Reset position Fig 9 3 Figure 7 1 Figure 7 2 Figure 9 1 Figure 9 2 Figure 9 3 Figure 8 1 Figure 8 2 ...

Page 45: ... in place Fig 10 7 to Fig 10 8 11 Insert bottom edge of lower front panel to the base plate and push locking tabs into front panel Fig 11 1 Using a Philips screwdriver install the screw to the lower front panel Fig 11 2 Install Drip Tray by pushing inwards to the body Fig 11 3 12 Install the POU top cover and replace the stainless steel axis Fig 12 1 Close the POU top cov er Figure 10 2 Figure 10 ...

Page 46: ... Coolers with Self contained Mechanical Refrigeration Drinking Water Coolers Cold Hot Drinking Water Coolers Performance Testing Standard for Everest Series Drinking Water Coolers Household and similar electrical appliances Test code for the determination of airborne acoustical noise General requirements Standard for Drinking Water Coolers Safety of household and similar electrical applianc es Gen...

Page 47: ... mail sales crystalcoolers com European Sales Office Fence House Fence Avenue Macclesfield Cheshire United Kingdom SK10 1LT Tel 44 0 1625 439 111 Fax 44 0 1625 502 527 E mail cmeurope crystalcoolers com Crystal Mountain International Limited Hong Kong Sales Office Room 610 Winfield Commercial Building 6 8a Prat Avenue Tsimshatsui Kowloon Hong Kong Tel 852 2368 1989 Fax 852 3017 6727 E mail cmasia ...