CUSTOM CARE CCUF-844, Installation Instructions & Owner'S Manual

Page 1: ...UF Series Membrane Filtration System Model CCUF 844 ...

Page 2: ...ter conditioners do not remove nitrates or coliform bacteria this requires specialized equipment STARTUP DATA Installation Date_______________________________ Installation Dealer_____________________________ Separate Source Reg Kit Installed_______________ Volume Between Flushing gallons ______________ Time Between Regeneration hrs ________________ Your CustomCare UF Filtration system is a precisi...

Page 3: ...Mode is used only when there will be no water usage for an extended period of time Once 50 gallons of water is used the unit will automatically regenerate that night and resume normal operation Each of these can be viewed by pressing NEXT to scroll through them When stepping through any programming if no buttons are pressed within 5 minutes the display returns to a normal user display Any changes ...

Page 4: ...er flows through the control valve for normal operation of a water softener or filter During the regeneration cycle this position provides regeneration water to the unit while also providing untreated water to the distribution system Fig 1 2 BYPASS POSITION The inlet and outlet handles point to the center of the bypass The system is isolated from the water pressure in the plumbing system Untreated...

Page 5: ...he nut connections or caps because O Ring seals are used The nuts and caps are designed to be unscrewed or tightened by hand or with the special plastic Service Wrench CV3193 02 If necessary pliers can be used to unscrew the nut or cap Do not use a pipe wrench to tighten nuts or caps Do not place screwdriver in slots on caps and or tap with a hammer SITE REQUIREMENTS water pressure 25 100 psi curr...

Page 6: ...AutoFlush AUTOFLUSH INSTALLATION CAUTION Never insert a drain line into a drain sewer line or trap Always allow an air gap between the drain line and the wastewater to prevent the possibility of sewage being back siphoned into the conditioner NOTE When a NHWB is used in an AutoFlush installation it is necessary to reverse the wires connected to the board See the Configuring Wires for AutoFlush Con...

Page 7: ...SH WATER TANK EXPANSION TANK SHUT OFF DRAIN VALVE TREATED WATER OUTLET TREATED WATER OUTLET The following parts are required for this installation but are not included with the unit Lower tank shut off valve Spring Assisted Check valve see drawing for location No Hard Water Bypass activated during regeneration CV 3070FM CAUTION The backflush surge tank must be sized to provide enough water for the...

Page 8: ...NK TREATED WATER OUTLET TREATED WATER OUTLET No Hard Water Bypass CV3070FM Wires reversed for AutoFlush RAW WATER INLET NO HARD WATER BYPASS NO HARD WATER BYPASS AutoFlush CV3070FM EXPANSION TANK FRESH WATER TANK TREATED WATER OUTLET Overhead View CAUTION This backflush surge tank must be sized to provide enough water for the entire regeneration whether an auto flush kit is installed or the chlori...

Page 9: ...und in metal plumbing of a home s cold water piping such as a copper plumbing system install a ground clamp or jumper wiring See drawing to the right 8 CONTROL VALVE DRAIN LINE First be sure that the drain can handle the backwash rate of the system Solder joints near the drain must be done prior to connecting the drain line flow control fitting Leave at least 6 between the drain line flow control ...

Page 10: ... plastic connector Continue sliding in wires until they click into place While looking at the front of the connector the ear side the white wire will now be on the right The NHWB is now correctly configured for use in an AutoFlush installation 1 2 3 11 CONNECTING NO HARD WATER BYPASS NHWB TO BOARD For a No Hard Water Bypass used in a Clean Water Regeneration configuration connect to the Drive 2 Ye...

Page 11: ...ggle to the correct number From the day screen to return back to multiple regenerations in one day press both the CLOCK and button at the same time STEP 3 REGENERATION HOUR The manufacturer has factory set 12 00 A M as the default This is the hour of day for regeneration and can be reset by using or buttons AM PM toggles after 12 The default time is 12 00 a m recommended for a normal household STE...

Page 12: ...s necessary Default is set to 6 00 a m Press NEXT Setting Alarm Buzzer End Time Press or button to select the correct hour the buzzer is to stop sounding in the day Be sure to also set AM or PM as necessary Default is set to 10 00 p m Press NEXT STEP 8 DISPLAY BACKLIGHT The manufacturer has factory set ON as the default Turn the light OFF or ON using the or buttons OFF will turn display backlight ...

Page 13: ...aving the valve in this position open the inlet bypass valve to the system slowly this will allow water to enter the tank slowly and flush the air to the drain Once system is full a steady stream of water will be observed at the drain Open inlet bypass valve completely Fig 3 on page 4 and allow water to drain for 20 minutes This will allow for proper flushing of the membrane and any preservatives ...

Page 14: ...em for a period of time by preventing the unit from regenerating The manufacturer has factory set OFF as the default Turn feature OFF or ON using the or buttons When turned ON the unit will remain in Vacation Mode until it is exited There are two ways that a unit can exit Vacation Mode Manually The user may manually exit Vacation Mode by changing the setting from ON to OFF Once switched off a dela...

Page 15: ... time of day settings until the board s battery is depleted Once the battery is depleted the display will appear dark and absent of any information If this occurs following these steps will determine if the problem is a low battery or a board failure To determine if the battery is depleted 1 Remove valve cover Disconnect power from PC Board at the four pin connector at the bottom of the board 2 Re...

Page 16: ...C Restricted stalled meter turbine C Remove meter and check for rotation or foreign material D Meter wire not installed securely into three pin connector D Verify meter cable wires are installed securely into three pin connector labeled METER E Defective meter E Replace meter F Defective PC board F Replace PC board 4 Control valve regenerates at wrong time of day A Power outage A Reset time of day...

Page 17: ...k G Check refill setting in programming Check refill flow control for restrictions or debris and clean or replace H Damaged seal stack assembly H Replace seal stack assembly I Control valve body type and piston type mix matched I Verify proper control valve body type and piston type match J Fouled media bed J Replace media bed 9 Control valve uses too much regenerant A Improper refill setting A Ch...

Page 18: ...iston position or disconnect power supply from PC board for 5 seconds and then reconnect B PC board not properly snapped into drive bracket B Properly snap PC board into drive bracket and then Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC board for 5 seconds and then reconnect C Missing reduction gears C Replace missing...

Page 19: ...3 seconds to resynchronize software with piston position or disconnect power supply from PC board for 5 seconds and then reconnect Then reprogram valve to proper setting B MAV NHBP motor wire not connected to PC board B Connect MAV NHBP motor to PC board two pin connection labeled DRIVE Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power su...

Page 20: ...buzzer will activate and the screen will display the error A Check for low flow leak Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect to clear error 23 Err 400 Memory Errors All 400 errors pertain to memory related errors A Depleted Battery A See Operating Display and Maintenance sect...

Page 21: ...CV3540CC A CustomCare black cover 1 2 CV3107 1 Motor 1 3 CV3002A Drive bracket spring clip Includes 5 6 1 4 CV4022WU PC board standard 1 5 CV3110 Drive gear 12 x 36 3 6 CV3109 Drive gear cover 1 not shown CV3186 Transformer 110V 12V AC standard 1 CV3543 Optional weather cover 1 NOTE Battery Location ...

Page 22: ...ow 1 CV3407 1 25 piston assembly downflow 1 5 CV3174 Regenerant piston 1 6 CV3180 O ring 337 1 7 CV3105 O ring 215 1 8 CV3556 Screw 1 4 20x1 1 2 18 8SS 1 9 CCI 00318337 Nut 1 4 20 HEX 18 8SS 1 10 CV3016 QC2 clamp assembly includes screw nut 1 11 CV3452 O ring 230 1 12 CV3015 WS1 QC2 tank adapter assembly includes O rings 1 13 CV3001 04 1 body assembly downflow 1 CV3001UP 1 body assembly upflow 1 C...

Page 23: ...ols are necessary to assemble or disassemble the valve the Service Wrench shown in various positions on the valve is available to aid in assembly or disassembly SERVICE WRENCH CV3193 02 Loosens Injector And Bypass Caps Loosens Drive Cap UF REPLACEMENT TANK Item No Part No Description Qty 7 680842XBBK00UF0 Poly UF Replacement Tank 1 7 ...

Page 24: ...mbly BLUE CV3010 1G G injector assembly YELLOW CV3010 1H H injector assembly GREEN CV3010 1I I injector assembly ORANGE CV3010 1J J injector assembly LIGHT BLUE CV3010 1K K injector assembly LIGHT GREEN not shown CV3170 O ring 011 lower not shown CV3171 O ring 013 upper The injector plug and the injector each use one lower and one upper o ring WATER METER AND METER PLUG Item No Part No Description...

Page 25: ...DLFC retainer assembly 1 7 CV3162 007 0 7 DLFC for 3 4 elbow 1 CV3162 010 1 0 DLFC for 3 4 elbow CV3162 013 1 3 DLFC for 3 4 elbow CV3162 017 1 7 DLFC for 3 4 elbow CV3162 022 2 2 DLFC for 3 4 elbow CV3162 027 2 7 DLFC for 3 4 elbow CV3162 032 3 2 DLFC for 3 4 elbow CV3162 042 4 2 DLFC for 3 4 elbow CV3162 053 5 3 DLFC for 3 4 elbow CV3162 065 6 5 DLFC for3 4 elbow CV3162 075 7 5 DLFC for 3 4 elbo...

Page 26: ...3 CV3105 O ring 215 2 4 CV3188 Fitting 2 3 4 BRASS SWEAT Item No Part No Description Qty CV3007 03 3 4 brass sweat assembly 2 1 CV3151 Nut 1 quick connect 2 2 CV3150 Split ring 2 3 CV3105 O ring 215 2 4 CV3188 01 Fitting 2 INSTALLATION FITTING ASSEMBLIES 1 PLASTIC MALE NPT Item No Part No Description Qty CV3007 04 1 plastic male NPT assembly 2 1 CV3151 Nut 1 quick connect 2 2 CV3150 Split ring 2 3...

Page 27: ...it ring 2 3 CV3105 O ring 215 2 4 CV3629 Fitting 2 3 4 BRASS SHARK BITE Item No Part No Description Qty CV3007 12 3 4 brass Shark Bite assembly 2 1 CV3151 Nut 1 quick connect 2 2 CV3150 Split ring 2 3 CV3105 O ring 215 2 4 CV3628 Fitting 2 3 4 JOHN GUEST ELBOW Item No Part No Description Qty CV3007 15 3 4 John Guest elbow assembly 2 1 CV3151 Nut 1 quick connect 2 2 CV3150 Split ring 2 3 CV3105 O r...

Page 28: ...ied as a stand alone disinfection solution for microbiologically unsafe water Operating Specifications Application Specifications Filtration Level micron 0 02 1Peak Flow Rate at 77º F and 60 psi 12 gpm Continuous Flow Rate 10 gpm Water Pressure Range psi 10 100 Water Temperature 35 100º F Electrical Requirements V Hz 100V 60Hz Pipe Size 1 Total Dimensions inches Media Tank 8 x44 Pre filtration mic...

Page 29: ...is required to adjust and confirm the Installer First Level and Second Level programming The following tables display the specific programming settings for the four installation configurations outlined in the Installation section of this manual Installer User Level Programming Days Between Regen 1 Regen Time Hour 1 Regen Time Minutes 00 Service Alarm Gallons OFF Service Alarm Years OFF Alarm Buzze...

Page 30: ... 2 Setpoint 1 00 MAV 2 Duration 3 00 Set Auxilliary Input OFF Set Relay 1 Trigger OFF Set Relay 2 Trigger OFF 4 Clean Water Regeneration with AutoFlush ADDITIONAL PROGRAMMING SETTINGS Installer User Level Programming Days Between Regen 1 Regen Time Hour 1 Regen Time Minutes 00 Service Alarm Gallons OFF Service Alarm Years OFF Alarm Buzzer ON Alarm Buzzer Start Time 6 00 AM Alarm Buzzer End Time 10...

Page 31: ...ther damages We assume no liability for the determination of the proper equipment necessary to meet your requirements and we do not authorize others to assume such obligations for us We assume no liability and extend no warranties expressed or implied for the use of this product with a non potable water source or a water source which does not meet the conditions for use described in the owner s gu...

Page 32: ...f water REGEN TODAY MON GPM 2 40 8 PM REGENTODAY and TIME OF DAY will flash alternately if a regeneration is expected tonight NORMAL OPERATION BYPASS OPERATION ERROR 106 CALL FOR SERVICE QUICK REFERENCE GUIDE GENERAL OPERATION When the system is operating one of six displays will be shown 1 time of day gpm 2 flow rate 3 vacation mode 4 capacity remaining 5 days to a regen 6 dealer name and phone n...

Page 33: ...rn service alarm time ON with and buttons Default is OFF 11 Press NEXT twice 12 Turn service alarm gallons ON with and buttons Default is OFF 13 Press NEXT twice 14 Turn alarm buzzer ON or OFF with and buttons 15 Press NEXT 16 Adjust alarm buzzer start time with and buttons 17 Press NEXT 18 Adjust alarm buzzer end time with and buttons 19 Press NEXT 20 Turn display backlight ON or OFF with and but...

Page 34: ...34 NOTES ...

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Page 36: ...900 Prospect Court Appleton WI 54914 Phone 920 739 9401 Fax 920 739 9406 2018 Water Right Inc All rights reserved CustomCare is a quality product line manufactured by Water Right Inc MAN CARE UF RevA1018 ...