Custom Equipment Hy-Brid 3 Series, Maintenance & Troubleshooting Manual

Page 1: ...BY CUSTOM EQUIPMENT LLC MAINTENANCE TROUBLESHOOTING MANUAL SELF PROPELLED AERIAL WORK PLATFORM SUPO 729 REV B HB 1230 SERIES III...

Page 2: ...Equipment Hy Brid Lift Users must read and understand all information in the Safety and Operations Manual before operation THE OPERATION AND SAFETY MANUAL MUST BE READ AND UNDERSTOOD PRIOR TO OPERATI...

Page 3: ...12 2 7 STORAGE 12 2 8 MAJOR ALTERATIONS OR REPAIRS 12 SECTION 3 MAINTENANCE CHECKLISTS 15 3 1 PRE START INSPECTION CHECKLIST 16 3 2 PRE DELIVERY ANNUAL FREQUENT INSPECTION CHECKLIST 17 SECTION 4 TECHN...

Page 4: ...INFORMATION IS FOR USE BY TRAINED PERSONNEL ONLY NEVER REACH BETWEEN SCISSORS LINKS OR PROP UP PLATFORM UNLESS MAINTENANCE PINS ARE IN PLACE 1 3 SAFETY GUIDELINES Maintenance Lock The maintenance lock...

Page 5: ...ARGING DO NOT DISABLE CHARGER INTERLOCK FIGURE 3 Battery Charger LED Display CAUTION WARNING WARNING Bulk Start charge cycle phase constant power or constant current Absorption Plateau charge cycle ph...

Page 6: ...n charge cycle phase constant voltage Finish charge cycle phase constant current Not all charge profiles include a Finish phase OR Equalize Balance charge cycle phase constant current which occurs whe...

Page 7: ...ods of storage exposure to extremes of ambient conditions heat cold moisture dust etc inspect the machine Batteries will need to be charged Refer to the Pre Delivery Frequent Inspection Checklist in t...

Page 8: ...work shift Pre Delivery Frequent Annual Required every 3 months after periods of storage and after any alterations or repairs The rated life of the machine is Light Intermittent Duty typical use 10 ye...

Page 9: ...There are no loose or missing parts Check that warning and instructional labels are legible and secure Ensure that load capacity is clearly marked Check the platform rails and safety gate for damage P...

Page 10: ...1 HYDRAULIC SCHEMATIC Part No HS 129 20 201 50 SECTION 4 TECHNICAL REFERENCES BY CUSTOM EQUIPMENT LLC BY CUSTOM EQUIPMENT LLC 18 19 MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 729 REV B MAINTENANCE TROUB...

Page 11: ...QUIPPED ADDL CHR CONNECTIONS IF SO EQUIPPED C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 B SIZE ORIGINALLY DRAWN BY Custom Equipment Inc Richfield WI 53076 Phone 262 644 1300 DATE ELEC SCH HB 1230 S3...

Page 12: ...There is a problem with battery supply the height and or pressure sensors the supply to them or the temperature sensor inside the TS100 Check battery supply to EMS inputs P15 1 or P12 1 relative to th...

Page 13: ...5 4 3 2 1 B SIZE ORIGINALLY DRAWN BY Custom Equipment Inc Richfield WI 53076 Phone 262 644 1300 DATE WD HB 1230 S3 SCALE 1 1 DO NOT SCALE DRAWING THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO CUSTO...

Page 14: ...G6 DISC SW BATT SIDE C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 B SIZE ORIGINALLY DRAWN BY Custom Equipment Inc Richfield WI 53076 Phone 262 644 1300 DATE WD LWR CTL HB 1230 S3 SCALE 1 1 DO NOT SC...

Page 15: ...DATE WD UPR CTL HB 1230 S2 5 3 SCALE 1 1 MACHINING TOLERANCES X 030 XX 015 XXX 005 DO NOT SCALE DRAWING THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO CUSTOM EQUIPMENT AND IS LOANED IN EXPECTATION T...

Page 16: ...ded fix or see a referenced document If not continue troubleshooting If a part has been identified as needing replacement see the Parts View to identify part number to order If any wiring or component...

Page 17: ...ndle drive enable bad hour meter loose connections in lower and upper control and control board failure Still no drive Driving slowly Are batteries fully charged Drives slow when lowered Drives fast w...

Page 18: ...ING Failure to comply with safety precautions may result in damage injury or death Refer to Maintenance Manual for complete warnings See also Wiring Diagram or Schematic Hydraulic Schematic No Check w...

Page 19: ...fer to Maintenance Manual for complete warnings See also Wiring Diagram or Schematic And Hydraulic Schematic WARNING Set up for maintenance safety Remove load from platform Check for overhead obstruct...

Page 20: ...0 CORD NEMA 515 IEC C13 36 ELEC 639 3 CTL ASM LWR 129 21 307 50 CTL ASM UPR 129 21 308 50 CTL WIRE HARNESS MAIN HB 1230 129 21 311 50 DECALS HB 1230 S3 ANSI 129 21 315 50 K DRIVE MOTOR 24VELE HB DUM H...

Page 21: ...WARRANTY REMEDIES Exclusive Repair or Replace Remedy The Company s sole obligation and Buyer s exclusive remedy with respect to any defect in the Product occurring during the warranty periods set fort...

Page 22: ...AIR LOG Date Comments Date Comments SECTION 9 INSPECTION AND REPAIR LOG BY CUSTOM EQUIPMENT LLC BY CUSTOM EQUIPMENT LLC 42 43 MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 729 REV B MAINTENANCE TROUBLESHOO...

Page 23: ...2647 Highway 175 Richfield WI 53076 U S A Tel 1 262 644 1300 Fax 1 262 644 1320 www hybridlifts com Service Customequipmentlifts com Hy Brid Lifts Is A Trademark Of Custom Equipment LLC These Machine...