DAIHAN MaXterileTM 100, User Manual

Page 1: ...idation IQ OQ Service Patented No 10 0554098 Jog Shuttle Control System User Manual Version 2 2 1 written for MaXterileTM 47 60 80 100 MaXterileTM 60 Steam Sterilizers Digital Fuzzy controlled Autoclaves 60 Lit Sales Basic A S By the Nearest Official Distributors DAIHAN Sci com or ALL for LAB com Shopping Mall English Page P 11 27 Korean Page P 28 53 ...

Page 2: ...trol with monitoring of final assessment Category II Autoclave 1 Item Vessel of Autoclave 2 Model names MaXterile 47 MaXterile 60 MaXterile 80 3 Design Pressure 2 5bar 4 Operation Pressure 1 2 2 bar 5 Design Temperature 140 6 Operation Temperature 121 132 7 Hydrostatic Test Pressure 3 6bar Applicable Standards provisions EN ISO 13485 2003 and the provisions in Annex II of the EC Directive 93 42 EE...

Page 3: ... product Autoclave MaXterile 100 to which this declaration relates is in conformity with the following standard or other normative document EN 61326 EN 61000 3 2 EN 61000 3 3 EN 61010 1 EN 61010 2 following the provisions of the directives Low Voltage Directive 2006 95 EC EMC Directive 2004 108 EC Signed ____________________________ Eun Taek Shu Date 27 March 2015 Authority President CEO For DAIHA...

Page 4: ...fore Use 5 1 2 Product Introduction 6 1 3 Product Configuration 7 2 Installation 2 1 Product Installation 8 2 2 Product Specifications 10 3 Product Usage 3 1 Product Usage 12 3 2 Names of Each Part 15 3 3 Usage Instructions 18 4 Products Management Methods 4 1 Accessories 24 4 2 Maintenance and Management 25 4 3 Troubleshooting 26 5 Product Assurance 5 1 Quality Assurance 27 ...

Page 5: ...g well acquainted with the meaning Warning Failure to follow the instructions may result in injury Caution Failure to follow the instructions may result in product failure Proximity Caution Keep clear of the product during use Notification Do not disassemble or modify the product or use it for purpose other than its intended function Caution High Temperature High temperature heating pose a risk of...

Page 6: ...less steel material processed by a press is used in order to maintain the aesthetics of Chamber and the high level of hermeticity and the outside overheating of the equipment is protected against in the maximum limit by using the advanced insulator The sterilization environment optimized by the Liquid Solid Cycle Mode selectable according to the form of sample is provided Because this product is e...

Page 7: ...Digital Fuzzy controlled Autoclaves 1 Unit Wire Basket Set 2 ea Heater Cover 1 ea Drain Bucket 1 ea Including a copy of the Operation Manual Model MaXterileTM 47 Steam Sterilizers Digital Fuzzy controlled Autoclaves 47Liter MaXterileTM 60 Steam Sterilizers Digital Fuzzy controlled Autoclaves 60Liter MaXterileTM 80 Steam Sterilizers Digital Fuzzy controlled Autoclaves 80Liter MaXterileTM 100 Steam ...

Page 8: ...se inform the forwarder and your contractor If there is no damage please go to next point 3 4 Let the unit stand for a few minutes so that the all the internal parts and components of the unit can be stabilized 5 Open the door at the left side of the unit You can find a room for pipe assembly and electric distribution plane Please check carefully if there is anything wrong including disconnection ...

Page 9: ...Insurance so that its customers can trust our products believe and use its products by preparing against the accident which can be occurred during using the products by self production Contents Insurance Type Product Liability Insurance Publishing Office Machinery Insurance Cooperative Limit of Indemnity 100 million won for Persons and Objects Secured Area Worldwide excluding North America Emergen...

Page 10: ...ction Controller Display Fuzzy Control System Fully Automatic Door Closing System Lever type Sliding Door Safety Electronic Door Closing System Safety Circuit Over Temp Pressure Current protection Sensor Error Detection Material Stainless Steel 304 Pressure Vessel Powder Coated Steel External Basket 2ea of Stainless Steel Wire Baskets are Included Basket Dimension mm Φ270 x h240 Φ320 x h240 Φ370 x...

Page 11: ...DAIHAN Sci com or ALL forLAB com Shopping Mall DAIHAN Scientific Steam Sterilizers Digital Fuzzy controlled Autoclaves 11 53 Functional Block Diagram ...

Page 12: ...designed for the following purposes For sterilizing glassware rubber items pipette tips instruments filter bodies as well as consumables waste in bags and to destroy infectious or septic materials For sterilizing liquids solutions and culture mediums in open or lightly closed vessels For sterilizing foodstuffs For streaming liquids or for dissolving agar For non pressurized disinfection of heat se...

Page 13: ...a stone a metal or paper goes insides it may cause a fire an electric shock or a break down If do pull out the mains plug from a socket and contact a manufacturer or a supplier Do not disassemble or remodeling by yourself It may cause damage to the designed safety We do not have any duties for an accident quality deterioration or a defect caused by a customer All the mechanisms and electric electr...

Page 14: ...ls or instruments made from steel or iron Metering equipment unless their suitability for stream sterilization is specifically mentioned Do not open sterilizing chamber until full sterilization operation cycle is finished When sterilizing liquids do not fill vessels more than two thirds full as otherwise liquids may boil over Do not sterilize pressure sealed vessels Explosion hazard Watch for brok...

Page 15: ...age Breaker Circuit Breaker Power Switch Power ON OFF Lever Door Safety Lock and easy open Lid Clamp Door Locking Control Panel LCD Display Pressure Gauge manometer Moving Wheel Transport Device Table 3 2 1 Names of each part and description Figure 3 2 1 Steam Sterilizers Digital Fuzzy controlled Autoclaves MaXterileTM 80 Figure 3 2 3 Back of MaXterileTM 80 100 Fig 3 2 2 Back of MaXterileTM 47 60 ...

Page 16: ...O Names Description Door Fastener Door locking mechanism Safety Knob Prevent overheat Manual purge valve pressure pass Control Device Water Drain Valve Drain Control Device Condenser emission steam condensation mechanism Figure 3 2 4 Side of MaXterileTM Figure 3 2 5 Inside of MaXterileTM Table 3 2 2 Names of each part and description ...

Page 17: ... of TIMER HEAT ERROR MAIN Button Convert into mode of Timer Heating Printer Locking SUB Button Convert into mode of delay timer offset function Setting Operating Information OPEN Door open Jog Dial knob Control that Reduces or Adds Values and Does Start Stop Operation Time SV 00 00 Time PV 00 00 Table 3 2 3 Controller for MaXterileTM Figure 3 2 6 Controller for Steam Sterilizers Digital Fuzzy cont...

Page 18: ... turning the Jog Dial knob to clockwise or counter clockwise the setting values can be adjusted and if briefly pressing once the PUSH button the Start or the Stop operation is performed The Turning of the Jog Dial knob does not manipulated during operating and if resetting the set value it can be adjusted by the Jog Dial knob after stopping the product by pressing briefly once the PUSH button If p...

Page 19: ...by setting the reservation time value with the Jog Dial knob the value is fixed on the Display and the reservation timer is activated After setting the reservation timer value you can set up the operation timer value by pressing the MAIN button and then press Start button And you can set up the temperature by pressing the MAIN button again and then press Start button The Start button in the condit...

Page 20: ... blinking in long interval The range of the setting temperature is adjustable in the unit of 1 and can be set up to 132 You can change or save the setting by using the operation method of the Jog Dial and Start Stop of operation can be performed SUB Offset Temperature If pressing the SUB button in the Set Temperature mode it is switched to the Set Temperature Offset mode Temperature compensation i...

Page 21: ...witched to the Set Temperature Mode MAIN Safety Locking If pressing the MAIN button in the Set Temperature mode it is switched to the Safety Locking Mode In the Locking Mode the Turning by the Jog Dial Knob or Push button do not applied and LCD Display and LED lamp indicate the status that is currently operating If pressing once the MAIN button it is entered into the Set Operation Time Mode SUB Se...

Page 22: ...the steam is rapidly and safely emitted through the emission steam condensation mechanism In LIQUID cycle mode valve is not completely opened at a time Firstly it waits for 5 minutes with valve closed after heater OFF And then the valve is opened during 3 seconds after that the valve is closed again for 2 minutes and then it reopens during 3 seconds etc This procedure repeats until the temperature...

Page 23: ...heck If the user wants to remove the remaining distilled water in the pressure vessel it can be removed by opening the Water Drain Valve Please check the device which will collect the drained distilled water before opening the valve Error Message Emergency Lid unlock method autoclaves has electronic lid lock system for customer s safety So if customer face power failure or something wrong in power...

Page 24: ...agement 4 1 Accessories Ordering Information Image Ordering Number Information DH WAC20047 Perforated Basket Φ270 x h250mm WAC20047 for 47Lit MaXterileTM 47 MaXterileTM 47R DH WAC20060 Perforated Basket Φ320 x h250mm WAC20060 for 60Lit MaXterileTM 60 MaXterileTM 60R DH WAC20080 Perforated Basket Φ370 x h250mm WAC20080 for 80Lit MaXterileTM 80 MaXterileTM 80R DH WAC20100 Perforated Basket Φ420 x h2...

Page 25: ...may cause an electric shock or fire To clean the unit a neutral detergent and soft cloth is recommended Do not use coarse cloth strong chemicals or organic solutions Do not use water Benzene Thinner or any alcohol for cleaning the product It may cause discoloration damage an electric shock or fire If you expect damage by a chemical during cleaning call technical support team Do not pour water dire...

Page 26: ...te of the device If the temperature does not rise at room temperature Check the temperature currently set Make sure that the power switch is in ON position Make sure that the Push button of the Jog Dial knob is exactly pressed to operate the set temperature If the temperature is risen but the heater does not operate to the set temperature The abnormality may be present in the built in sensor or th...

Page 27: ...nt This instrument is warranted for 2 years from purchasing date A breakdown caused by customer s improper use or natural disaster is excepted from this warranty This certification is only for international customers Item Digital Fuzzy Controlled Autoclaves Model No MaXterileTM Serial No Date Customer DAIHAN Scientific Co Ltd 326 Sinpyeongseokhwa ro jijeong myeon Wonj si Gangwon do Korea TEL 82 2 ...