DANA BREVINI E Series, Installation And Maintenance Manual

Page 1: ...Installation and Maintenance Manual October 2022 IMM 0017EN Gearmotors E Series...

Page 2: ...ish original prevails Dana shall not be liable for any misinterpretation of the content here into Photos and illustrations might not represent the exact product Copyright 2022 Dana Incorporated All co...

Page 3: ...SE OF FIRE 26 5 5 1 SUITABLE EXTINGUISHING AGENTS PROTECTIVE EQUIPMENT 26 5 5 2 UNSUITABLE EXTINGUISHING AGENTS 26 6 THINKS TO CHECK BEFORE THE GEAR UNIT OR GEARED MOTOR IS INSTALLED 27 6 1 TRANSPORTA...

Page 4: ...Manual 9 MAINTENANCE INSPECTION 41 10 LUBRICATION 42 10 1 OIL TYPES 42 10 2 CHANGING THE OIL 43 10 3 MOUNTING POSITIONS 44 10 4 OIL QUANTITIES 45 11 TROUBLESHOOTING GUIDE 46 12 DISPOSAL 49 12 1 DISPO...

Page 5: ...allation and Maintenance Manual 1 VERSION TRACKING 1 1 MANUAL APPLICABILITY AND SUPPORTED MODELS File name Revision Date Changes description IMM 0017EN_Rev 00 Gearmotors E Series 00 17 10 2022 Changed...

Page 6: ...d modified gear units ask Dana Motion Systems Italia S r l for validity This manual does not cover 94 9 EC compatible gearboxes For 94 9 EC contact Dana Motion Systems Italia S r l Indicates an immine...

Page 7: ...put Shaft and with Flange 03 Flanged and Hollow Shaft Output 04 With Double Shaft Output 05 Double Flanged and Double Output Shaft 06 With Shaft Extension on the Motor Fan Cover Side 07 With Double In...

Page 8: ...ations Serial N Serial Number M Pos Mounting Position Type Designation A Type B Output Shaft C Motor Type NOTE Nameplate unit designation is a short abbreviation from the detailed designation M Pos Oi...

Page 9: ...diagram Parts may differ for special applications 1 2 3 4 5 6 7 8 11 10 9 12 13 14 15 16 17 18 19 Standard Part List 1 Oil Seal 2 Bolt 3 Side Cover 4 O ring 5 Bearing 6 Worm Wheel 7 Bearing 8 Housing...

Page 10: ...TANT Standard E 01 type basic part diagram Parts may differ for special applications Standard Part List 1 Key 2 Solid Output Shaft 3 Seal 4 Bolt 5 Side Cover 6 O ring 7 Bearing 8 Worm Wheel 9 Bearing...

Page 11: ...tandard E 02 type basic part diagram Parts may differ for special applications Standard Part List 1 Key 2 Solid Output Shaft 3 Bolt 4 Flange 5 Seal 6 Bolt 7 Side Cover 8 O Ring 9 Bearing 10 Worm Wheel...

Page 12: ...rts may differ for special applications 2 1 9 8 3 4 5 6 7 10 13 12 11 14 15 16 17 18 19 20 21 Standard Part List 1 Bolt 2 Flange 3 Seal 4 Bolt 5 Side Cover 6 O Ring 7 Bearing 8 Worm Wheel 9 Bearing 10...

Page 13: ...er for special applications 20 21 22 23 2 1 1 1 15 14 3 4 5 6 7 8 9 10 13 12 11 16 17 18 19 Standard Part List 1 Key 2 Solid Output Shaft 3 Seal 4 Bolt 5 Side Cover 6 O Ring 7 Bearing 8 Worm Wheel 9 B...

Page 14: ...pplications 6 7 8 9 13 16 15 14 18 19 20 21 22 23 24 25 5 4 12 11 2 10 4 5 17 1 1 1 3 Standard Part List 1 Key 2 Solid Output Shaft 3 Circlips 4 Bolt 5 Flange 6 O Ring 7 Bolt 8 Side Cover 9 O Ring 10...

Page 15: ...ay differ for special applications 3 4 5 6 7 10 13 12 11 14 15 16 17 18 19 20 21 2 1 9 8 1 2 Standard Part List 1 Bolt 2 Output Flange 3 Seal 4 Bolt 5 Side Cover 6 O Ring 7 Bearing 8 Worm Wheel 9 Bear...

Page 16: ...diagram Parts may differ for special applications 14 16 17 18 20 15 19 1 2 3 4 5 6 7 8 11 10 9 12 13 Standard Part List 1 Seal 2 Bolt 3 Side Cover 4 O ring 5 Bearing 6 Worm Wheel 7 Bearing 8 Housing...

Page 17: ...r special applications 17 19 20 21 23 18 22 3 4 5 6 7 8 9 10 13 12 11 15 16 14 1 2 1 Standard Part List 1 Key 2 Solid Output Shaft 3 Seal 4 Bolt 5 Side Cover 6 O Ring 7 Bearing 8 Worm Wheel 9 Bearing...

Page 18: ...pplications 4 3 2 11 10 5 6 7 8 9 12 15 14 13 17 18 19 20 21 22 23 24 16 1 1 Standard Part List 1 Key 2 Solid Output Shaft 3 Bolt 4 Flange 5 Seal 6 Bolt 7 Side Cover 8 O Ring 9 Bearing 10 Worm Wheel 1...

Page 19: ...may differ for special applications 3 4 5 6 7 10 13 12 11 14 15 2 1 9 8 16 18 19 20 22 17 21 Standard Part List 1 Bolt 2 Flange 3 Seal 4 Bolt 5 Side Cover 6 O Ring 7 Bearing 8 Worm Wheel 9 Bearing 10...

Page 20: ...l applications 3 4 5 6 7 8 9 10 13 12 11 16 17 2 1 1 1 15 14 18 20 21 22 24 19 23 Standard Part List 1 Key 2 Solid Output Shaft 3 Seal 4 Bolt 5 Side Cover 6 O Ring 7 Bearing 8 Worm Wheel 9 Bearing 10...

Page 21: ...tions 6 7 8 9 13 16 15 14 18 19 5 4 4 5 17 1 1 1 3 12 11 2 10 20 22 23 24 26 21 25 Standard Part List 1 Key 2 Solid Output Shaft 3 Circlips 4 Bolt 5 Output Flange 6 Seal 7 Bolt 8 Side Cover 9 O Ring 1...

Page 22: ...iffer for special applications 3 4 5 6 7 10 13 12 11 14 15 2 1 9 8 1 2 16 18 19 20 22 17 21 Standard Part List 1 Bolt 2 Output Flange 3 Seal 4 Bolt 5 Side Cover 6 O Ring 7 Bearing 8 Worm Wheel 9 Beari...

Page 23: ...to be operated in the frequency entries so that the data provided on nameplate catalogue of the gear unit is not exceeded and is accordance with the nameplate catalogue The speed range will be provid...

Page 24: ...r the gear reducer WARNING Touching hot surfaces can lead to burns Do not touch the gear reducer if their operation temperatures are too high or use suitable safety equipment like gloves WARNING Rotat...

Page 25: ...the gear unit will be used in outdoor applications the gear unit must be prevented from rain snow and dust Entering sub stances inside the gear unit from seals can damage the gear unit Observe the saf...

Page 26: ...itself is not combustible However it usually contains a synthetic or mineral gear oil Please observe the following if the gear reducer is situated in a burning environment 5 5 1 SUITABLE EXTINGUISHING...

Page 27: ...nder roof which protects from snow and rain Under this condition the gear unit can be stored up to 3 year with regular check The ambient temperature should be between 5 to 60 C Without Packing Use pro...

Page 28: ...NOTE This manual is not for 94 9 EC ATEX conforming gear units For 94 9 EC conforming gear units refer to the ATEX range manual ATEX conforming gear units have name plates indicating the zone and the...

Page 29: ...tric motors For different voltages please contact Dana Motion Systems Italia S r l For gear units supplied without motor refer to the motor manufacturers user manual Table 5 Basic motor connection wir...

Page 30: ...ram DANGER The electric connection must be done by experienced electric technician The gearbox and the motor must be grounded to prevent potential differences of earth and gearbox motor Delayed Runnin...

Page 31: ...rrect oil mentioned on the oil tables on this manual 7 8 CHECK SHAFT ENDS AND MOUNTING FACES Before you start to installing be sure that all the connection elements are free of oil and dust The output...

Page 32: ...e in accordance with your application Check the product catalogue for permitted radial loads and calculation Secure the gear unit using 8 8 or higher quality bolts DANGER To install the gear unit with...

Page 33: ...and Maintenance Manual 8 1 INSTALLING CUSTOMER SHAFT WITH SHOULDER Use anti seize assembling paste available on your market Use a brush to apply the paste Fasten the bold as shown below 1 Retaining Bo...

Page 34: ...7EN Installation and Maintenance Manual 8 2 SHAFT TIGHTENING TORQUES Use the following table for shaft tightening torques Type Bolt Tightining Torque Nm E 030 M5 5 E 040 M6 8 E 050 M10 20 E 063 M10 20...

Page 35: ...14 151 5 M6 6 20 5 0 35 0 30 0 55 0 40 0 20 E 050 25 50 55 50 70 5 98 158 208 239 173 M10 8 28 0 70 0 50 0 90 0 60 0 30 E 063 25 50 55 50 72 122 182 232 266 199 M10 8 28 1 10 0 90 1 40 1 00 0 40 E 075...

Page 36: ...36 MECHANICAL INSTALLATION Dana Incorporated IMM 0017EN Installation and Maintenance Manual 8 4 TORQUE ARM CONNECTION Use the torque arm connection according the following drawing L1 L2 L3 R1 R2 R3...

Page 37: ...MECHANICAL INSTALLATION 37 Dana Incorporated IMM 0017EN Installation and Maintenance Manual Assemble the parts as shown bellow 1 Bolt 2 Washer 3 Bolt 4 Torque arm 5 Machine Connection Arm 6 Nut...

Page 38: ...osition refer to the following dimensions Table 7 Type b e d h R Part No E 030 22 14 10 85 25 9E030 E 040 31 14 10 100 25 9E040 E 050 38 16 10 100 32 9E050 E 063 49 5 16 10 150 36 9E063 E 075 49 5 25...

Page 39: ...Use the following illustration to assemble output shaft units 1 Gear shaft end 2 Thrust bearing 3 Coupling hub 8 6 CORRECT POSITION OF OUTPUT SHAFT ELEMENTS The Output Shaft unit transmission element...

Page 40: ...tenance Manual 8 7 FITTING COUPLINGS By fitting couplings be sure that there is some clearance between the two elements By fitting couplings be sure that there is no eccentric between the two shafts B...

Page 41: ...ry 4 000 working hours Every 10 000 working hours or every 3 years Every 25 000 working hours Check for oil leakage x Check for oil level x Check oil leakage from seal x Check Rubber buffer x Change i...

Page 42: ...n SG XP 680 Kl ber synth GH 6 680 Mobil Gly goyle 680 Tivela S 680 Carter SY 680 20 50 460 Degol GS 460 Energsyn SG XP 460 Aphasyn PG 460 Kl ber synth GH 6 460 Mobil Gly goyle 460 Tivela S 460 Carter...

Page 43: ...dable Oil CLP E 25 40 5 40 320 Tribol Bio Top 1418 320 Kl ber synthGEM 2 320 Carter Bio 320 Mineral Grease 20 120 Working Temperature C Aralub HL3 Energrea se LS 3 Spheerol AP3 Centoplex 2 EP Mobilux...

Page 44: ...corporated IMM 0017EN Installation and Maintenance Manual 10 3 MOUNTING POSITIONS Figured mounting positions of M1 to M6 are determined as reference of directional position of the gearbox Mounting sur...

Page 45: ...le 10 M1 M2 M3 M4 M5 M6 Type M1 M2 M3 M4 M5 M6 E 30 0 025 0 04 0 02 0 04 0 04 0 04 E 40 0 07 0 10 0 12 0 10 0 10 0 10 E 50 0 15 0 15 0 15 0 15 0 15 0 15 E 63 0 30 0 40 0 25 0 40 0 40 0 40 E 75 0 45 0...

Page 46: ...g driver or frequency inverter Please observe the frequency inverters or drivers manual To see if the problem is on your driver or frequency inverter take out the driver frequency inverter and make di...

Page 47: ...ious Check Your moving parts for noise Disassemble the gearbox and run without load If you still hear the noise motor bearings or gearbox bearings are defect Change bearings Goto ID 100 012 Gearbox is...

Page 48: ...ide gearbox Goto ID 10 025 Gearbox Housing is Defect You are using chain drive or pinion gear The radial load or poligon effect of the chain may have caused the damage Check also if the assembly bolts...

Page 49: ...oil and greases are hazardous substances which can contaminate soil and water Collect drained lubricant into suitable receptacles and dispose of it according to the valid national guidlines 12 2 DISP...

Page 50: ...ne service parts ordering visit www danaaftermarket com Copyright 2022 Dana Incorporated All content is subject to copyright by Dana and may not be reproduced in whole or in part by any means electron...