Dane Technologies QuicKART 2000 Series, Service Manual

Page 1: ...QuicKART Electric Utility Machine Manufactured by Dane Technologies Inc Phone 763 544 7779 7105 Northland Terrace Toll Free 1 888 544 7779 Minneapolis MN 55428 Fax 763 544 4234 www danetechnologies c...

Page 2: ...nd if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular i...

Page 3: ...ions QuicKART Electric Utility Machine Manufactured by Dane Technologies Inc Phone 763 544 7779 7105 Northland Terrace Toll Free 1 888 544 7779 Minneapolis MN 55428 Fax 763 544 4234 www danetechnologi...

Page 4: ...NT MAINTENANCE NOTES 14 OVERVIEW OF OPERATION 15 QuicKART 2000 TOP VIEW 16 QuicKART 2000 REAR VIEW 16 QuicKART 2000 SIDE VIEW 17 SYSTEM WIRING DIAGRAM 18 SYSTEM JUNCTION BOX 19 SYSTEM JUNCTION BOX DIA...

Page 5: ...ever carry passengers on the QuicKART 2000 4 The QuicKART is equipped with a brake which automatically engages when the machine is turned off or not in motion To avoid an accident do not leave the mac...

Page 6: ...th adequate ventilation when charging QuicKART batteries Never smoke near batteries Do not charge batteries in an area with open flame or where there is electrical equipment that could cause an electr...

Page 7: ...rthland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 7 QuicKART 2000 SERIES LABELS The QuicKART 2500 uses label 500 105 instead o...

Page 8: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 8...

Page 9: ...cKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 9 QuicKART 2000 LABEL LOCATIONS Quic...

Page 10: ...gies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 10 QuicKART 2000 CART ST...

Page 11: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 11...

Page 12: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 12...

Page 13: ...cart coupler hardware Remove this box and set it aside 4 To remove the QuicKART from the pallet use a sturdy wooden board s to create a ramp Remove all straps holding the QuicKART to the shipping pal...

Page 14: ...regular and routine maintenance 1 Batteries Add distilled water as necessary Water levels should be checked monthly 2 Tires Tires are solid foam filled Check weekly for wear 3 Rear Swivel Wheel Beari...

Page 15: ...res The QuicKART operates on a 36 volt battery system It will operate for up to ten hours on a single charge Cold weather will reduce operating time It will require eight to ten hours to fully recharg...

Page 16: ...nc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 16 QuicKART 2000 TOP VIEW Quic...

Page 17: ...hnologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 17 QuicKART 2000 SI...

Page 18: ...chnologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 18 SYSTEM WIRING D...

Page 19: ...echnologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 19 SYSTEM JUNCTIO...

Page 20: ...emain flashing as long as the fault condition exists To determine if the problem is in the beacon post turn off the machine with the key switch unplug the cable leading to the beacon post then turn th...

Page 21: ...gies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 21 CART COUPLER ROLLER G...

Page 22: ...logies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 22 ATTACHING THE COLLE...

Page 23: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 23...

Page 24: ...nologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 24 QuicKART HITCHES...

Page 25: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 25...

Page 26: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 26...

Page 27: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 27...

Page 28: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 28...

Page 29: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 29...

Page 30: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 30...

Page 31: ...l slowly change from 100 to 80 60 and 40 until the light for 20 is lighted The charging level is most accurately shown when the QuicKART is pushing carts When the 20 capacity light starts to flash on...

Page 32: ...on STEERING In Manual Mode the QuicKART 2000 is turned by exerting light pressure on the handlebars to the left or right similar to steering a bicycle In Remote Mode steering is controlled by guiding...

Page 33: ...x 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 33 REMOTE CONTROL CONTROL PANEL BATTERY INDICATOR LIGHT SLOW SPEED PRESS TO KEEP IN MOTION PRESS TO SOUND HORN FAST SPEED PRESS TO KEEP IN MO...

Page 34: ...n of travel the QuicKART must be stopped Press the direction switch on the control panel and the light for the selected direction will be displayed 5 To turn the power off press the emergency shut off...

Page 35: ...paration of carts If a sudden stop is required press the STOP button Sudden stops will require the operator to hold back the lead cart at the front of the train to prevent cart separation 4 In an emer...

Page 36: ...r extension cord into a wall receptacle The battery charger will automatically shut off when the batteries are fully charged This takes between eight to ten hours depending upon initial state of charg...

Page 37: ...ove the back cover 5 To replace the batteries take out the old batteries and replace them with new ensuring that the new batteries are inserted as diagramed inside the battery compartment 6 Properly d...

Page 38: ...of the remote battery by depressing one of the remote buttons If the red LED light does not illuminate change the battery and reprogram the remote control as follows 1 Turn on the QuicKART 2 Switch to...

Page 39: ...horized service technician Federal law requires that you must be at least 18 years old to service the batteries of the QuicKART General condition Keep the QuicKART free from the accumulation of grease...

Page 40: ...uld operate up to 100 from the machine X Charge batteries overnight every night X Check couplers and yokes for unsafe wear loose or missing fasteners and safe connection X Batteries Inspect loose conn...

Page 41: ...of the nuts only slightly loosen them while the wheel is still on the ground 2 Use a jack to lift the front of the QuicKART off the ground approximately 2 to 3 inches Insert a sturdy and stable block...

Page 42: ...le block in each corner then lower the jack so the weight of the QuicKART is resting on the blocks Also place blocks on the front wheels to keep the QuicKART from rolling 2 With two 9 16 wrenches remo...

Page 43: ...es reverse Turning radius less than 2 feet Tires front 12 inches QK 2000 16 inches QK 2500 Tires rear 8 inches diameter Chassis Welded steel with powder coating Body Fiberglass or ABS polymer Safety 4...

Page 44: ...oods or other acts of God Should any component fail during the first year of ownership except those mentioned as not under warranty the component in question is to be returned to Dane Technologies or...

Page 45: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 45...

Page 46: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 46...

Page 47: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 47...

Page 48: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 48...

Page 49: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 49...

Page 50: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 50...

Page 51: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 51...

Page 52: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 52...

Page 53: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 53...

Page 54: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 54...

Page 55: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 55...

Page 56: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 56...

Page 57: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 57...

Page 58: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 58...

Page 59: ...970 011 Rev 3 1 06 59 DANE TECHNOLOGIES Service Bulletins QK 2000 Table of Contents QK 2000 System Configuration 60 QK 2000 Curtis Junction Box Test Voltages 68 QK 2000 Curtis Motor Control Diagnostic...

Page 60: ...with two 8 32 x 2 1 inch long cap screws The brake assembly contains three major components a A micro switch is mounted on the outside of the circular brake housing which detects the position of the...

Page 61: ...In doing this the cable at the bottom of the beacon post must first be disconnected from the junction box and its end pulled through the hole in the back of the frame on older models Newer models hav...

Page 62: ...e of the handle and a stationary hand grip is on the left A protective bar is welded to the handle to protect the grips from damage should the machine come in contact with a wall or the edge of a door...

Page 63: ...ght to turn on 1 When this light remains on without flashing it indicates the machine had been turned off by means of pushing on the red emergency button on the control panel The machine will not func...

Page 64: ...ken wire to battery Damaged switch Possible receiver problems Antenna missing one or both Receiver not programmed to match transmitter Damaged receiver or motherboard Wire disconnected f Drive command...

Page 65: ...ts the charger will slowly charge the batteries During this extended testing stage the Yellow L E D will flash at a slow rate CONSTANT CURRENT CHARGE STAGE TWO Once the Pre Qualification Test complete...

Page 66: ...for many weeks months to maintain the batteries at full charge the charger will automatically reinitiate a charge cycle routine that starts at the Pre Qualification Stage once every 28 days This char...

Page 67: ...ne is turned off a straight path Strobe light The light on top of the beacon post Flashes about once each second when the machine is turned on and the E Shut off not pushed in Brake light The brake li...

Page 68: ...tage ground 12 cir plug CN 5 to control panel on steering handle 1 green 12 volts when forward direction is selected 0 volts in reverse Note pin 1 and pin 3 should never be 0 volts at the same time 2...

Page 69: ...one Not used 7 green 36 volts with key switch on 0 volts with key switch off 8 none Not used 9 blue 0 to 5 volts when handle bar throttle control is operated over its range while in manual mode 10 non...

Page 70: ...common for the 1227 controller on the QK1000 PP1000 1237 controller on the PP3000 and 1235 controller on the PP3100 and PP3150 Output fault Over current fault hardware failsafe 2 4 1 Short in motor o...

Page 71: ...k wire open EM Brake driver fault 1 Electromagnetic brake coil open 2 Electromagnetic brake wiring open Throttle fault Throttle fault 1 1 Throttle input wire open 2 Throttle input wire shorted to grou...

Page 72: ...nch When replacing the Key use the following procedure 1 Lift machine off the ground using the same procedure as you would when changing a rear tire 2 Remove the four lug nuts and pull the wheel off t...

Page 73: ...3 ohms If the resistance is well above this value basically no continuity or very low a few ohms the coil has been damaged The brake is released when 36 volts are applied across this coil Once the bra...

Page 74: ...grip fits over the handle bar The bar should be wiped clean before inserting a replacement throttle grip The wire cable from the throttle grip is fed through the small hole on the control panel box an...

Page 75: ...fully Black to brown zero volts will increase to 5 volts as the throttle is twisted fully In addition to these tests it will be noted that there are six diagnostic lights on the topside of the Juncti...

Page 76: ...nplugging the battery charger s cord from the de reelers and plugging the charger directly into an electrical outlet If the battery charger starts to work the de reeler is defective If the charger doe...

Page 77: ...the fault lies within the system Special notes on the Charger before sn 656 When the charger cord is first plugged into an electrical outlet there will be a delay of about one or two seconds before th...

Page 78: ...3 MHZ CE 88 150 036 QuicKART 2000 BASIC CHASSIS WALMART 89 100 050 HORN ASSEMBLY 91 100 069 QuicKART 2000 MOTOR CONTROLLER CONTACTOR ASSY 92 100 246 QuicKART 2500 MOTOR CONTROLLER CONTACTOR ASSY 93 10...

Page 79: ...s Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 79 150 003 QuicKART 2000 BA...

Page 80: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 80...

Page 81: ...QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 81 150 005 QuicKART 2000 BASIC AS...

Page 82: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 82...

Page 83: ...Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 83 150 012 QuicKART 2500 BASI...

Page 84: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 84...

Page 85: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 85...

Page 86: ...c QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 86 150 016 QuicKART 2000 BASIC...

Page 87: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 87...

Page 88: ...ogies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 88 150 017 QuicKART 250...

Page 89: ...Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 89 150 036 QuicKART 2000 BASI...

Page 90: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 90...

Page 91: ...chnologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 91 100 050 HORN AS...

Page 92: ...uicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 92 100 069 QuicKART 2000 MOTOR CON...

Page 93: ...uicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 93 100 246 QuicKART 2500 MOTOR CON...

Page 94: ...s Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 94 100 075 QuicKART 2000 HA...

Page 95: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 95...

Page 96: ...Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 96 100 095 BEACON POST ASSEM...

Page 97: ...QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 97 100 096 BEACON POST ASSEMBLY...

Page 98: ...es Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 98 100 248 QuicKART 2000 B...

Page 99: ...s Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 99 100 166 QuicKART 2500 TR...

Page 100: ...nc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 100 100 245 QuicKART 2000 TRAN...

Page 101: ...Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 101 100 034 QuicKART 2000 BR...

Page 102: ...Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 102 100 047 QuicKART 2500 BR...

Page 103: ...ogies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 103 680 013 QuicKART WI...

Page 104: ...nc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 104 680 027 QuicKART 2500 OVER...

Page 105: ...es Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 105 810 036 QuicKART US CH...

Page 106: ...es Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 106 810 037 QuicKART EU CH...

Page 107: ...ogies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 107 110 066 CART RESTRA...

Page 108: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 108...

Page 109: ...that will help you as you join our team The package includes a training video and a folder that includes an owner s manual a set of Service Bulletins exploded parts drawings and at the back find the...

Page 110: ...y coverage 3 Dane will ship a replacement part and invoice you for it Along with the part you will receive a RMA number authorizing the return of the item under warranty 4 Return the part to Dane alon...

Page 111: ...ep socket 3 8 drive 5 6 Extension 3 8 drive 6 12 Extension 3 8 drive 7 1 12 3 8 drive ratchet 8 1 4 Combination wrench 9 5 16 Combination wrench 10 7 16 Combination wrench 11 1 2 Combination wrench 12...

Page 112: ...Latch pin kit 2 360 008 12 tire knobby foam filled 6 110 018 Hub assy Kit 1 100 069 Motor control assy 1 100 060 Junction box 2k 1 100 154 Junction box 2500 1 100 095 Beacon tower 1 110 065 Brake lig...

Page 113: ...Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 113 300 033 Brake assy 1 300 041 Motor axle brake w o hubs 1 300 042 Gear box w o hubs 1 300...

Page 114: ...returned to Dane Technologies on all warranty claims Returning the Warranty Claim Form with the parts will ensure prompt accurate processing If you have questions please call 888 544 7779 QuicKART 200...

Page 115: ...ing wiring plugs for damage Check battery charger operation Check battery fluid levels Inspect tires rims and lug nuts Inspect body parts Inspect and grease rear caster Inspect for handle bar damage p...