Danfoss ET4040, Operator'S Manual

Page 1: ...Crimp machine operator s manual Danfoss ET4040 crimp machine...

Page 2: ...Programmable retract stop 6 Adjustable back stop 6 Crimping procedure Crimping procedures 7 Procedure for determining a target setting 7 Calibration 8 Maintenance Maintenance intervals 9 Machine main...

Page 3: ...upplied to the machine 9 Die change Do not insert remove dies while the power is on or machine is in operation 10 Secure the equipment to a stable work surface Prior to operation secure the crimp mach...

Page 4: ...OTC Flat or OTC Beer Can Crimp Note Some hoses may require a positive back stop Check the PowerSource Crimp Spec tool for Crimp Specs prior to crimping Setup and installation Machine capability 1 Moun...

Page 5: ...d realign properly Operating the keypad Figure 3 1 The DISPLAY shows the three digit setting that will determine the crimp diameter The DISPLAY number itself is a relative number not a crimp diameter...

Page 6: ...seconds if the keypad is left untouched 2 Press the numeric button that has the stored setting for a given hose and fitting style That setting will then be seen in the DISPLAY and the light next to t...

Page 7: ...s been set Hint Retraction can be halted at any point by momentarily pressing the RETRACT switch or footswitch 5 Verify the correct crimp diameter Procedure for determining a target setting Enter the...

Page 8: ...Input in the value of 610 using the keypad 8 Center a TTC Z Series 8 fitting without a hose in the die cage holding the socket or fitting in place with a pencil or other suitable tool Crimp the socket...

Page 9: ...at 50 crimp intervals with PTFE lubricant Periodically remove PTFE residue that has built up on the sides of the dies and in the crimp ring during the crimping process Do not allow contaminated PTFE t...

Page 10: ...1330 3 64 Attention Decal 1 14 FT1330 3 68 Work Lamp 1 15 FT1330 3 7 Rubber Grommet 1 16 FT1340 2 2 19 Tie Bar 4 Detail Part Number Description Qty 17 FT1340 2 2 20 Nut 4 18 FT1350 2 2 2 Crimp Ring 1...

Page 11: ...g Plate 1 43 FT1390 3 10 Transducer Bracket 1 44 FT1390 3 14 Compression Connector 3 45 FT1390 3 15 Compression Connector 1 46 FT1390 3 16 Foot Switch 1 Detail Part Number Description Qty 47 FT1390 3...

Page 12: ...ot move Flow to cylinder blocked Refer to the ENERPAC Repair Parts Sheets Cylinder will not return Valve malfunction Refer to the ENERPAC Repair Parts Sheet Restricted blocked for valve or cylinder re...

Page 13: ...13 2022 Danfoss ET4040 Crimp Machine Operator s Manual December 2022 FT1390 die cage combinations FT1307 200 MXXX FT1209 200 XXX FT1390 200 XXX...

Page 14: ...er Description 1 8 pc 21057 7 Roll Pin 25 dia x 62 long 2 8 pc FT1209 2 9 7 Spring 3 1 pc FT1307 2 9 3 Spring Plate 4 1 pc FT1307 2 9 4 Front Plate 5 3 pc FT1307 2 9 5 BHCS 5 16 18 x 2 56 long 6 4 pc...

Page 15: ...1209 2 9 3 Spring Plate 4 1 pc FT1209 2 9 4 Back Plate Assembly Details 5 through 9 5 1 pc FT1209 2 9 4 1 Back Plate 6 2 pc FT1209 2 9 4 2 Roll Pin 09 dia x 50 long 7 2 pc FT1209 2 9 4 3 Rod 8 2 pc FT...

Page 16: ...9 3 Front Plate Bottom 4 1 pc FT1309 2 9 4 Front Plate Top 5 4 pc FT1309 2 9 5 Spacer 6 1 pc FT1309 2 9 6 3 8 dia Sh Scew Alter 7 1 pc FT1309 2 9 7 Latch Assembly 8 3 pc FT1209 2 9 1 BHCS 5 16 18 x 9...

Page 17: ...17 2022 Danfoss ET4040 Crimp Machine Operator s Manual December 2022 Electrical schematics Electrical Schematic for ET4040 FT1390 115 115V model Electrical Schematic for ET4040 FT1390 230 230V model...

Page 18: ...0 04V DC Brown To transducer TB2 4 5V DC Red Crimp switch TB2 5 0V DC White Switch common TB2 6 5V DC Red Retract switch TB2 7 5V DC Black Footswitch TB2 8 0V DC White Footswitch common TB3 1 24V AC...

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Page 20: ...s PLUS 1 operator interfaces PLUS 1 sensors PLUS 1 software services support and training PLUS 1 software Position controls and sensors PVG proportional valves SEL by Danfoss Steering components and s...