Danfoss ET9600, Operator'S Manual

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Page 2: ...erman Date of revision 2022 10 06 Version 1 0 Copyright by UNIFLEX Hydraulik GmbH Technical modifications reserved The reproduction distribution and utilization of this document as well as the communi...

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Page 4: ...h Strasse 50 52 D 61184 Karben The following standards codes and specifications have been applied EC Directive 2006 42 EC EMC Directive 2014 30 EC EN ISO 12100 2010 EN 60204 1 2018 UK Supply of Machin...

Page 5: ...2 4 Safety 13 2 4 1 Working area 13 2 4 2 Emergency stop 14 2 4 3 Warning signs on the machine 15 3 Machine description 17 3 1 Design and function 17 3 2 Technical data 19 4 Transport and commissioni...

Page 6: ...eplacement 39 6 4 Motor brake readjustment 41 7 Troubleshooting 43 8 Decommissioning disposal 44 8 1 Dismantling 44 8 2 Recycling 44 8 3 Consumables and waste 45 9 Annex 46 9 1 Accessories retrofittab...

Page 7: ...this Operation Manual The machine unit may only be operated by staff who has read the Operation Manual has understood it has been instructed in the operation of the machine unit and has signed in the...

Page 8: ...chine unit fitters Machine unit fitters must be at least 18 years old and have completed training for the task i e they must have attended a specialist voca tional training A fitter must observe the i...

Page 9: ...1 3 Name plate The name plate is fixed near the power cable 1 4 Abbreviations TM cutting knife plain TMG cutting knife with slots TMC cutting knife coated...

Page 10: ...pplemented by a triangular hazard symbol The signal word ATTENTION identifies a potentially hazardous situa tion in which the product or property in the environment may be dam ages This warning is sup...

Page 11: ...kpieces misuse of consumables and waste materials WARNING Risk for life and health Use not in compliance with the intended purpose imposes risks for life and health Consequences resulting from use for...

Page 12: ...restart before maintenance 2 3 3 Risks imposed by noise The noise level meter acc to IEC 804 Class 2 was calibrated before measuring The operation of the machine causes noise emissions of 90 dB A at...

Page 13: ...der in case of fire 2 4 Safety 2 4 1 Working area The working area is defined as the area all around the machine shaded Keep the working area free from trip hazards Use ducts for lines and cables Prov...

Page 14: ...ency stop The machine is fitted with an emergency stop button Immediately activate the emergency stop function 1 in cases of emergency Remedy the cause of the emergency stop first before re starting t...

Page 15: ...2 4 3 Warning signs on the machine Cutting risk on the cutting knife Danger from electric current at the power supply line Risk of eye injuries Wear safety goggles...

Page 16: ...Risk of hearing damage Wear ear protection Illegible or missing warning signs must immediately be replaced by the operator...

Page 17: ...pin 4 Cutting knife 5 Main switch 6 Hose feed 7 Knife protection The work piece is placed on the cutting plate between the retaining pin 3 and the hose feed 6 The machine is switched on using the main...

Page 18: ...4 The knife protection 7 prevents the operator from unintentionally reaching into the rotating cutting knife 4 Once the cutting process is completed the lever 1 is moved back to the starting position...

Page 19: ...Noise level 85 dB A Protection class IP 42 Operation mode S6 60 Function Hose feed Manual Brake motor Yes Extraction connection 60 mm Cutting knife TM C 400 x 4 x 30 mm Work piece capacity Workshop S...

Page 20: ...orkbench with a carrying capacity of approx 500 kg We recommend industrial flooring which meets the following structural requirements Permanent floor loading Approx 0 07 kg mm2 Floor carrying capacity...

Page 21: ...e ob served during transport The machine may only be unloaded and transported by means of a lift truck or a crane When a crane is used for transport lifting gear with a sufficient length and lifting c...

Page 22: ...ery it must be protected against Contamination Weather influences Mechanical damage The machine unit components may only be stored in closed rooms and under the following conditions temperature betwee...

Page 23: ...tion of trained staff Section 9 WARNING Risk of injuries Machine components might loosen during transport Such com ponents might be flung out during the cutting process There is a risk of being injure...

Page 24: ...We recommend an extraction fan with 100 mm water column and a capacity of 4 m min as well as a filter element and a spark ex tinguisher suitable for this purpose...

Page 25: ...rk extinguisher after each use see Cleaning in Section 5 1 Attach the adapter 2 to the extraction nozzle 1 of the ma chine 2 Attach the angle adapter 3 to the adapter 2 3 Attach the spark extinguisher...

Page 26: ...persons under the su pervision of a qualified electrician Do not operate the machine without a sufficiently rated ground wire Deactivate the machine and secure it against unintentional restart before...

Page 27: ...f the motor has been operated in the wrong direction of rota tion the securing nut and or bolt has to be tightened as described in Section 6 Knife replacement 4 3 4 Initial operation WARNING Risk for...

Page 28: ...ece diame ter see Cutting the work piece in Section 5 2 Place the work piece onto the cutting insert 4 between the bending pin 2 and hose feed 6 3 Switch on the machine using the main switch 3 4 Move...

Page 29: ...These ten careful cutting processes are important for the durability of the cutting knife TM or TMG...

Page 30: ...tion of the working area of the machine During operation Observe the safety instructions on the machine Make sure that no other persons stay in the working area Each movement of the hand must be obser...

Page 31: ...ine is operated wit hout hose prestressing Never cut without bending X Adjust the bending pin and the workpiece Prerequisites for a correct cutting process The bending pin position and the hose diamet...

Page 32: ...5 3 2 Cutting individual hoses WARNING Cutting risk There is a risk of cutting your extremities when cutting work pieces When moving the lever makes sure that your extremities are not between the hose...

Page 33: ...position 6 Switch off the machine using the main switch 5 7 Remove the work piece 5 4 Stop 1 Complete the cutting process 2 Deposit the work piece outside the machine 3 Deactivate the main switch 1 4...

Page 34: ...or overload if any let the motor cool down and restart it The restart protection prevents an unintentional restart of the ma chine Starting the machine is only possible by activating the main power sw...

Page 35: ...If the machine is cleaned with a steam jet or compressed air dirt and water may ingress in the machine and cause serious da mage Do not use a steam jet to clean the machine Do not use compressed air...

Page 36: ...a soft cloth to clean the machine 2 Release the four screws 3 on the machine cover 1 3 Remove the machine cover 1 by the handle 2 4 Extract the entire area of the hose feed 4 5 Reattach the machine co...

Page 37: ...n in Section 5 Use the lock to prevent the main switch from being switched on and also attach a sign Example text Machine unit out of service for maintenance work Do not switch on Welding flame cuttin...

Page 38: ...leaning X Safety equipment Knife protection check for function Press the knife protec tion on the outside edges towards the motor with both thumbs wearing cutting protection gloves There must be a sig...

Page 39: ...juries to the hands Always wear cut proof gloves when replacing the knives 1 Complete the cutting process 2 Deposit the work piece outside the machine 3 Disconnect the machine from the power supply 4...

Page 40: ...ully 8 Attach the new cutting knife in the reverse order ATTENTION Risk of damage to machinery If the directions of rotation of the motor and the knife do not match there is a risk that the knife will...

Page 41: ...ries The motor brake is a major safety element of the machine For this reason the machine must in no event be operated without any functional motor brake and only with mounted fan runner cover Check a...

Page 42: ...till within 10 sec onds of it being switched off If this time is exceeded and it is still not possible to achieve this time despite repeated adjustment con tact the customer service of the manufacture...

Page 43: ...ct service Cutting knife worn Check cutting knife for wear replace if necessary Knife not centred Flange disc is not positioned correctly on the feather key Turn flange disc and insert it into the fea...

Page 44: ...ety instructions see data sheet Wear personal protection equipment Do not eat drink or smoke in the working area and when handling consumables Ensure good ventilation 8 1 Dismantling This section desc...

Page 45: ...gulations have to be complied with 8 3 Consumables and waste Observe applicable national environmental protection and waste dis posal regulations Return consumables e g oils greases test media to supp...

Page 46: ...uction system Adaptor UVC S36 777 055 Extraction system for cutting machines UVC 100 2 MVA FSD Hose length measuring device UMS 4 Spark extinguisher 330 1 Cutting knife with inclined slots TM G 400 x...

Page 47: ...r 2 1 323 075 3 Lever No picture 1 323 116 3 Protective plate 4 1 323 111 0 Knife protection 5 1 323 002 3 Hose feed No picture 2 323 071 4 Tension rod No picture 2 323 070 4 Holder for tension rod 9...

Page 48: ...t code Designation No picture 1 800 021 Safety isolating transformer No picture 1 8 06 002 8 06 145 8 06 042 Motorschutzschalter_00 Motorschutzschalter_22_21 Motorschutzschalter_24_26 No picture 1 8 0...

Page 49: ...arts kit Seimec Habasit Flange disc set and shaft nut 1 item 320 116 Spare brake Seimec see motor nameplate 1 item 320 118 Spare brake Soga see motor nameplate 1 set 320 119 Spare flange set for motor...

Page 50: ...9 3 Electric diagram...

Page 51: ...9 4 Maintenance log Cutting knife Guide unit Extraction line Knife protection Motor brake Remark Date Signature...

Page 52: ...of the UNIFLEX machine and have been informed on all safety related details In addition I declare that I have read and under stood this Operation Manual completely City Date Name Signature City Date N...

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