Danfoss H1B 160 cc, Parts Manual

Page 1: ...powersolutions danfoss com MAKING MODERN LIVING POSSIBLE Parts Manual H1B 160 cc Bent Axis Motor...

Page 2: ...2 Parts Manual H1B 160 cc Bent Axis Motor AX00000226 L1119730 Rev 0400 March 2016...

Page 3: ...Orifice 42 43 End cap 44 77 Cartridge flange 78 79 DIN flange 70 71 SAE flange 72 75 Shaft 76 77 Speed sensor 78 79 Shuttle system 80 81 Relief valve 82 83 Special hardware common parts 84 85 Minimum...

Page 4: ...l Number The Danfoss model number is used by the factory in manufacturing On repeat orders a complete unit can be ordered by the model number Serial Number The Danfoss serial number is used to identif...

Page 5: ...on The nameplate on an H1 motor has an Order Code of H1B160 A L1 BA N B PA CN KN N N NN NN 032 N 00 NNN Use the following procedures to determine the part number of the minimum angle set screw used on...

Page 6: ...6 Parts Manual H1B 160 cc Bent Axis Motor AX00000226 L1119730 Rev 0400 March 2016 Notes...

Page 7: ...Threshold setting Orifice Control End cap Flange housing Shaft Speed sensor Loop flushing shuttle system B C E D F P108 518E G L 3 M H J N N N K N N N Q R P N Loop flushing relief valve Special hardwa...

Page 8: ...commended part to stock for servicing included in overhaul seal kit Q210 Control D1 D2 E1 E2 E103 316E B0020 B0035 B0050 B0040 B0010 B0025 B0028 B0027 B0029 Generic housing used to show part location...

Page 9: ...8 11 18 063172 O ring 1 B0029 11 18 11037174 O ring 1 B0035 11 18 11001952 O ring 1 B0040 11 18 11014185 Plastic cap 1 B0050 11 18 716860 Screw M5 x 12 3 Hydraulic proportional DH B0010 14 37 11146306...

Page 10: ...ecommended part to stock for servicing included in overhaul seal kit Q210 Control F1 F2 E103 322E B0024 B0026 B0028 C2000 B0034 B0010 Generic housing used to show part location only K1 K2 E103 318E Ge...

Page 11: ...0010 11 18 149053 Solenoid valve proportional 12 volt 1 B0020 11 18 11031746 Coil kit 12 volt 1 B0025 11 18 11004735 O ring 1 B0027 11 18 11004749 Coil nut 1 B0028 11 18 063172 O ring 1 B0029 11 18 11...

Page 12: ...d part to stock for servicing included in overhaul seal kit Q210 E103 318E Generic housing used to show part location only B0035 B0040 B0010 B0020 B0050 B0025 B0028 B0027 B0029 Control L1 L2 M1 M2 E10...

Page 13: ...014185 Plastic cap 1 B0050 11 18 716860 Screw M5 x 12 3 Hydraulic proportional LH B0010 14 37 11146306 Actuator assembly 1 B0050 14 37 716860 Screw M5 3 B0060 14 37 140644 Plug assembly 1 B0061 14 37...

Page 14: ...t Q210 Control P1 P2 B0034 B0020 B0010 B0026 E103 320E B0028 B0024 Generic housing used to show part location only MH E103 324E B0190 B0180 B0050 B0060 B0061 B0010 Generic housing used to show part lo...

Page 15: ...5043 9004201 3700 O ring 1 P2 B0010 11 18 11013614 Solenoid valve proportional 24 volt 1 B0020 11 18 11031762 Coil kit 24 volt 1 B0024 11 18 11031608 O ring 1 B0026 11 18 11027046 Coil nut 1 B0028 11...

Page 16: ...are recommended part to stock for servicing included in overhaul seal kit Q210 AA BA Servo pressure supply AD E103 317E C0130 C0025 C0060 C0080 C0075 C0010 C0060 removed 11 21 C0060 C0050 E00T2 E00T3...

Page 17: ...Plug assembly 2 C0070 12 14 11016228 Spool 1 C0080 12 14 11067002 Spring 1 C0090 12 14 509360 Adjuster 1 C0110 12 14 737866 9007314 1207 Screw M12 x 30 2 C0120 12 14 283325 9007314 1211 Screw M12 x 5...

Page 18: ...umbers are recommended part to stock for servicing included in overhaul seal kit Q210 Servo pressure supply BB E103 328E C0100 C0060 C0060 E00T2 C0060 E00T3 C0025 C0050 C0130 C0110 C0010 C0320 C0300 C...

Page 19: ...mm 2 BD C0010 12 14 11110071 Control housing 2 position 1 C0050 12 14 140644 Plug assembly 2 C0060 12 14 11040532 Plug assembly 2 C0070 12 14 11016228 Spool 1 C0080 12 14 11067002 Spring 1 C0090 12 14...

Page 20: ...to stock for servicing Enlarged bold type item numbers are recommended part to stock for servicing included in overhaul seal kit Q210 D1 D2 Servo pressure supply E101 601E C0030 C0020 C0060 C0010 C00...

Page 21: ...4 1211 Screw M12 x 50 2 C0130 11 18 11016168 Control seal 1 C2000 11 18 11031763 Coil kit 12 volt 1 M223 11 18 085043 9004201 3700 O ring 1 M224 11 18 732479 9004105 0100 O ring 1 D2 B0024 11 18 11031...

Page 22: ...ing Enlarged bold type item numbers are recommended part to stock for servicing included in overhaul seal kit Q210 Servo pressure supply DA EA E101 602E C0025 C0010 C0060 C0060 removed 11 21 C0060 C00...

Page 23: ...0 11 18 11067002 Spring 1 C0090 11 18 509360 Adjuster 1 C0110 11 18 737866 9007314 1207 Screw M12 x 30 2 C0120 11 18 283325 9007314 1211 Screw M12 x 50 2 C0130 11 18 11016168 Control seal 1 M223 11 18...

Page 24: ...ommended part to stock for servicing Enlarged bold type item numbers are recommended part to stock for servicing included in overhaul seal kit Q210 Servo pressure supply G1 G2 E103 468E C0060 E00T2 E0...

Page 25: ...C0120 16 07 283325 9007314 1211 Screw M12 x 50 2 C0130 16 07 11016168 Control seal 1 C2000 16 07 11031763 Coil kit 12v 1 M223 16 07 085043 9004201 3700 O ring 1 M224 16 07 732479 9004105 0100 O ring...

Page 26: ...ded part to stock for servicing included in overhaul seal kit Q210 Servo pressure supply HA E103 418E C0130 C0060 E00T2 E00T3 C0050 C0010 C0060 C0050 C0025 C0110 C0120 C0080 C0070 C0090 M223 M224 E103...

Page 27: ...8 Control housing 2 position 1 C0020 15 37 11162120 Spool 1 C0050 15 37 140644 Plug assembly 1 C0060 15 37 11040532 Plug assembly 3 C0070 15 37 11016228 Spool 1 C0080 15 37 11067002 Spring 1 C0090 15...

Page 28: ...ged bold type item numbers are recommended part to stock for servicing included in overhaul seal kit Q210 Servo pressure supply HE HF E103 330E C0010 C0050 C0140 C0050 C0050 C0025 C0080 C0060 C0150 C0...

Page 29: ...w M12 x 50 2 C0130 11 18 11016168 Control seal 1 C0140 11 18 315325 9005110 8700 Plug assembly 1 C0150 11 18 11068172 Spool 1 C0160 11 18 511244 Plug assembly 1 QC160 11 18 039297 9004201 1200 O ring...

Page 30: ...t to stock for servicing Enlarged bold type item numbers are recommended part to stock for servicing included in overhaul seal kit Q210 K1 K2 Servo pressure supply E101 603E C0120 C0110 C0010 C0100 C0...

Page 31: ...7314 0810 Screw M8 x 45 2 C0130 11 18 149040 Control seal 1 C2000 11 18 11031763 Coil kit 12 volt 1 M223 11 18 085043 9004201 3700 O ring 1 M224 11 18 732479 9004105 0100 O ring 1 K2 B0024 11 18 11031...

Page 32: ...numbers are recommended part to stock for servicing included in overhaul seal kit Q210 Servo pressure supply KH KA E101 604E C0110 C0100 C0060 C0060 C0130 C0050 C0060 C0025 C0060 C0050 C0010 C0060 E00...

Page 33: ...x 35 2 C0120 11 18 746644 9007314 0810 Screw M8 x 45 2 C0130 11 18 149040 Control seal 1 M223 11 18 085043 9004201 3700 O ring 1 M224 11 18 732479 9004105 0100 O ring 1 KH C0010 15 48 11161283 Contro...

Page 34: ...t to stock for servicing Enlarged bold type item numbers are recommended part to stock for servicing included in overhaul seal kit Q210 Servo pressure supply M1 M2 C0100 C0060 C0060 E00T3 C0060 E00T2...

Page 35: ...C0120 11 18 746644 9007314 0810 Screw M8 x 45 2 C0130 11 18 149040 Control seal 1 C2000 11 18 11031763 Coil kit 12 volt 1 M223 11 18 085043 9004201 3700 O ring 1 M224 11 18 732479 9004105 0100 O ring...

Page 36: ...o stock for servicing included in overhaul seal kit Q210 Servo pressure supply C0100 C0060 C0060 E00T3 C0060 E00T2 C0050 C0130 C0110 C0010 E103 334E C0070 B0034 B0020 B0026 B0028 B0024 C0040 C0080 C00...

Page 37: ...4105 0100 O ring 1 MF B0020 12 05 11031763 Coil kit 12 volt 1 B0024 12 05 11031608 O ring 1 B0026 12 05 11027046 Coil nut 1 B0028 12 05 063172 O ring 1 B0034 12 05 085043 9004201 3700 O ring 1 C0010 1...

Page 38: ...icing included in overhaul seal kit Q210 Servo pressure supply MH C0100 C0060 E00T3 E00T2 C0130 C0110 C0010 E103 335E C0070 C0120 C0080 C0050 C0020 C0060 C0060 C1400 C1400 C0060 C0060 C0090 M223 M224...

Page 39: ...817 Limiter plug 2 M223 14 37 085043 9004201 3700 O ring 1 M224 14 37 732479 9004105 0100 O ring 1 MW B0024 12 05 11031608 O ring 1 B0026 12 05 11027046 Coil nut 1 B0028 12 05 063172 O ring 1 B0034 12...

Page 40: ...tock for servicing Enlarged bold type item numbers are recommended part to stock for servicing included in overhaul seal kit Q210 Servo pressure supply NP NR NT E103 337E C0010 C0130 C0060 C0110 C0120...

Page 41: ...w M12 x 50 2 C0130 11 18 11016168 Control seal 1 NR C0010 12 42 11123843 Control housing proportional 1 C0025 12 42 11000893 Shuttle valve 1 C0050 12 42 140644 Plug assembly 1 C0060 12 42 11040532 Plu...

Page 42: ...42 Parts Manual H1B 160 cc Bent Axis Motor AX00000226 L1119730 Rev 0400 March 2016 A C D Orifice E101 607E E00T2 E00T3 See servo pressure supply drawing for orifice location...

Page 43: ...del Kit A E00T2 11 18 516598 Orifice plug 1 2 mm 1 E00T3 11 18 516598 Orifice plug 1 2 mm 1 B E00T2 11 18 578542 Orifice plug 0 8 mm 1 E00T3 11 18 578542 Orifice plug 0 8 mm 1 C E00T2 11 18 511825 Ori...

Page 44: ...0 March 2016 Enlarged bold type item numbers are recommended part to stock for servicing Enlarged bold type item numbers are recommended part to stock for servicing End cap PA E103 484E QF080 F0100 F0...

Page 45: ...186 Button head screw 1 F0100 11 18 140644 Plug assembly 2 F0120 11 18 736389 Screw M14 x 60 8 F0160 11 18 140644 Plug assembly 2 QF080 11 18 11054387 Valve segment assembly 1 PA metric F0010 11 18 11...

Page 46: ...0 March 2016 Enlarged bold type item numbers are recommended part to stock for servicing Enlarged bold type item numbers are recommended part to stock for servicing End cap PB E103 486E QF080 F0100 F0...

Page 47: ...020 11 18 11062356 Servo piston 1 F0030 11 18 11062103 Spring guide 1 F0040 11 18 11160234 Spring 1 F0050 11 18 11062355 Setting lug 1 F0060 11 18 11008915 Setting lug pin 1 F0070 11 18 042465 Set scr...

Page 48: ...arch 2016 Enlarged bold type item numbers are recommended part to stock for servicing Enlarged bold type item numbers are recommended part to stock for servicing End cap PF E103 487E QF080 F0100 F0160...

Page 49: ...11062356 Servo piston 1 F0030 12 49 11062103 Spring guide 1 F0040 12 49 11160234 Spring 1 F0050 12 49 11062355 Setting lug 1 F0060 12 49 11008915 Setting lug pin 1 F0070 12 49 042465 Set screw M10 x 1...

Page 50: ...0 March 2016 Enlarged bold type item numbers are recommended part to stock for servicing Enlarged bold type item numbers are recommended part to stock for servicing End cap PG E103 484E QF080 F0100 F0...

Page 51: ...ts 1 F0020 15 10 11062356 Servo piston 1 F0030 15 10 11062103 Spring guide 1 F0040 15 10 11160234 Spring 1 F0050 15 10 11062355 Setting lug 1 F0060 15 10 11008915 Setting lug pin 1 F0070 15 10 042465...

Page 52: ...00 March 2016 Enlarged bold type item numbers are recommended part to stock for servicing Enlarged bold type item numbers are recommended part to stock for servicing E103 485E QF080 F0100 F0010 F0020...

Page 53: ...10 11062356 Servo piston 1 F0030 15 10 11062103 Spring guide 1 F0040 15 10 11160234 Spring 1 F0050 15 10 11062355 Setting lug 1 F0060 15 10 11008915 Setting lug pin 1 F0070 15 10 042465 Set screw M10...

Page 54: ...nlarged bold type item numbers are recommended part to stock for servicing Enlarged bold type item numbers are recommended part to stock for servicing End cap PH End cap PN E103 488E QF080 F0100 F0160...

Page 55: ...g guide 1 F0040 13 49 11007971 Spring 1 F0050 13 49 11062355 Setting lug 1 F0060 13 49 11008915 Setting lug pin 1 F0070 13 49 042465 Set screw M10 x 10 1 F0090 13 49 11014186 Button head screw 1 F0100...

Page 56: ...0 March 2016 Enlarged bold type item numbers are recommended part to stock for servicing Enlarged bold type item numbers are recommended part to stock for servicing RA End cap QF080 F0090 F0050 F0010...

Page 57: ...20 11 18 11062356 Servo piston 1 F0030 11 18 11062103 Spring guide 1 F0040 11 18 11160234 Spring 1 F0050 11 18 11062355 Setting lug 1 F0060 11 18 11008915 Setting lug pin 1 F0070 11 18 042465 Set scre...

Page 58: ...0 March 2016 Enlarged bold type item numbers are recommended part to stock for servicing Enlarged bold type item numbers are recommended part to stock for servicing End cap RB QF080 F0090 F0050 F0010...

Page 59: ...020 11 18 11062356 Servo piston 1 F0030 11 18 11062103 Spring guide 1 F0040 11 18 11160234 Spring 1 F0050 11 18 11062355 Setting lug 1 F0060 11 18 11008915 Setting lug pin 1 F0070 11 18 042465 Set scr...

Page 60: ...ch 2016 Enlarged bold type item numbers are recommended part to stock for servicing Enlarged bold type item numbers are recommended part to stock for servicing included in overhaul seal kit Q210 TA En...

Page 61: ...Kit TA F0010 11 18 11063310 End cap axial ports 1 F0020 11 18 11140318 Servo piston assembly 1 F0090 11 18 11014186 Button head screw 1 F0100 11 18 140644 Plug assembly 1 F0120 11 18 736389 Screw M14...

Page 62: ...March 2016 Enlarged bold type item numbers are recommended part to stock for servicing Enlarged bold type item numbers are recommended part to stock for servicing included in overhaul seal kit Q210 T...

Page 63: ...it TB F0010 11 18 11063311 End cap side ports 1 F0020 11 18 11140318 Servo piston assembly 1 F0090 11 18 11014186 Button head screw 1 F0100 11 18 140644 Plug assembly 1 F0120 11 18 736389 Screw M14 x...

Page 64: ...ch 2016 Enlarged bold type item numbers are recommended part to stock for servicing Enlarged bold type item numbers are recommended part to stock for servicing included in overhaul seal kit Q210 TE En...

Page 65: ...Kit TE F0010 11 50 11106049 End cap axial ports 1 F0020 11 50 11140318 Servo piston assembly 1 F0090 11 50 11014186 Button head screw 1 F0100 11 50 140644 Plug assembly 1 F0120 11 50 736389 Screw M14...

Page 66: ...2016 Enlarged bold type item numbers are recommended part to stock for servicing Enlarged bold type item numbers are recommended part to stock for servicing included in overhaul seal kit Q210 End cap...

Page 67: ...33 11135284 End cap axial ports 1 F0020 13 33 11140318 Servo piston assembly 1 F0090 13 33 11014186 Button head screw 1 F0100 13 33 140644 Plug assembly 1 F0120 13 33 736389 Screw M14 x 60 8 F0160 13...

Page 68: ...old type item numbers are recommended part to stock for servicing included in overhaul seal kit Q210 E103 489E G0061 G0010 G0040 G0040 G0020 G0030 J0020 J0041 G0055 QG055 G0060 QG055 G0055 J0010 G0070...

Page 69: ...ssembly 2 G0055A 11 18 039297 9004201 1200 O ring 2 G0060 11 18 664524 9005110 9000 Plug assembly 2 G0070 11 18 11063312 Gasket 1 J0010 11 18 11013290 PPU plug assembly 1 J0020 11 18 395822 9007315 06...

Page 70: ...stock for servicing included in overhaul seal kit Q210 E101 615E J0041 G0040 G0040 G0010 G0050 QG050 J0010 J0020 G0020 G0030 G0060 G0061 G0040 G0040 G0010 G0050 QG050 G0020 G0030 G0060 G0061 removed...

Page 71: ...IN flange with speed sensor port 1 G0020 11 18 519022 Lip seal 1 G0030 11 18 392423 Retaining ring 1 G0040 11 18 11007677 Pin 2 G0050 11 18 11063948 Shaft locating plug assembly 1 G0060 11 18 664524 9...

Page 72: ...Enlarged bold type item numbers are recommended part to stock for servicing Enlarged bold type item numbers are recommended part to stock for servicing included in overhaul seal kit Q210 Flange housi...

Page 73: ...42 Housing SAE flange with speed sensor port 1 G0030 11 15 11070170 Retaining ring 1 G0040 11 15 11007677 Pin 2 G0050 11 15 11063948 Shaft locating plug assembly 1 G0060 11 15 664524 9005110 9000 Plug...

Page 74: ...tem numbers are recommended part to stock for servicing included in overhaul seal kit Q210 E103 354E J0041 G0040 G0040 G0010 G0050 QG050 J0010 J0020 G0020 G0030 G0060 G0061 G0040 G0040 G0010 G0050 QG0...

Page 75: ...7315 0603 Screw M6 x 12 1 J0041 11 18 15 34 018499 9004100 0160 O ring 1 QG050 11 18 001123 9004201 2500 O ring 1 VS G0010 11 18 11061156 Housing SAE flange with speed sensor port 1 G0020 11 18 519022...

Page 76: ...19730 Rev 0400 March 2016 Enlarged bold type item numbers are recommended part to stock for servicing Enlarged bold type item numbers are recommended part to stock for servicing E103 470E QH300 QH030...

Page 77: ...ed ring 1 FN QH030 11 18 11100638 Piston ring kit 1 QH300 11 18 11054488 Shaft assembly 15 tooth 1 FS H0180 11 18 11054505 Speed ring 1 QH030 11 18 11100638 Piston ring kit 1 QH300 11 18 11054424 Shaf...

Page 78: ...rch 2016 Enlarged bold type item numbers are recommended part to stock for servicing included in base motor seal kit Q210 E101 617E J0010 J0041 J0020 J0020 J0010 J0010 J0041 J0020 J0041 J0020 J0010 J0...

Page 79: ...6 x 12 1 J0041 12 15 018499 9004100 0160 O ring 1 C J0010 14 41 11157520 Speed sensor assembly 1 J0020 14 41 395822 9007315 0603 Screw M6 x 12 1 J0041 14 41 018499 9004100 0160 O ring 1 N None P J0010...

Page 80: ...bers are recommended part to stock for servicing included in base motor seal kit Q210 E103 351E K0020 K0020 K0040 K0010 QK050 QK040 K0010 QK050 K0040 QK040 K0050 K0040 QK040 K0010 QK050 K0050 K0010 QK...

Page 81: ...lug assembly 1 K0050 12 15 11160780 Plug spring assembly 1 QK040 12 15 149052 O ring 1 QK050 12 15 149052 O ring 1 D K0010 12 15 11031106 Spool 1 K0040 12 15 11160780 Plug spring assembly 1 K0050 12 1...

Page 82: ...numbers are recommended part to stock for servicing Enlarged bold type item numbers are recommended part to stock for servicing included in overhaul seal kit Q210 E101 618E L0100 L0150 B0026 C2000 B0...

Page 83: ...O ring 1 E2 B0024 13 23 11031608 O ring 1 B0026 13 23 11027046 Coil nut 1 B0028 13 23 063172 O ring 1 B0034 13 23 085043 9004201 3700 O ring 1 L0010 13 23 11013615 Solenoid valve 12v 1 L0150 13 23 14...

Page 84: ...displacement Enlarged bold type item numbers are recommended part to stock for servicing Enlarged bold type item numbers are recommended part to stock for servicing included in overhaul seal kit Q210...

Page 85: ...nut M12 1 Q1200 11 18 770842 Plastic cap green 1 AA3 N1000 11 18 11106517 Set screw 115cc M12 x 40 1 N2000 11 18 076042 Seal nut M12 1 N4000 11 18 11086509 Spacer 44 00mm 1 Q1200 11 18 770842 Plastic...

Page 86: ...imum displacement Enlarged bold type item numbers are recommended part to stock for servicing Enlarged bold type item numbers are recommended part to stock for servicing included in overhaul seal kit...

Page 87: ...ring 1 P0050 11 49 11069403 Screw M14 x 35 1 N P0010 11 18 11001110 Servo piston cover 1 P0020 11 18 737866 9007314 1207 Screw M12 x 30 4 P0030 11 18 11050757 O ring 1 P0040 11 18 11062354 Servo pisto...

Page 88: ...9004100 0160 O ring 15 60 x 1 78 nitrile 1 L0150 11 18 149052 O ring 15 30 x 2 20 nitrile 1 M223 11 18 085043 9004201 3700 O ring 11 89 x 1 98 nitrile 1 M224 11 18 732479 9004105 0100 O ring 6 07 x 1...

Page 89: ...89 Parts Manual H1B 160 cc Bent Axis Motor AX00000226 L1119730 Rev 0400 March 2016 Notes...

Page 90: ...90 Parts Manual H1B 160 cc Bent Axis Motor AX00000226 L1119730 Rev 0400 March 2016 Notes...

Page 91: ...91 Parts Manual H1B 160 cc Bent Axis Motor AX00000226 L1119730 Rev 0400 March 2016 Notes...

Page 92: ...Systems y y Joysticks and Control Handles y y Microcontrollers and Software y y Open Circuit Axial Piston Pumps y y Orbital Motors y y PLUS 1 GUIDE y y Proportional Valves y y Sensors y y Steering y y...