Danfoss VLT 5000 Series, Operating Instructions Manual

Page 1: ...Drives Solutions www danfoss com drives OperatingInstructions Profibus DP V1 VLT 5000 5000 FLUX 6000 HVAC 8000 AQUA...

Page 2: ...nection FCM 300 11 Connection of the cable screening 11 Earthing 11 Bus connection 11 Diagram bus connection 12 The PROFIBUS option card 12 LEDs 13 Address switches 14 Frequency converter response tim...

Page 3: ...eatment 32 GSD file 34 DP V1 Identifications 34 Parameters 35 VLT frequency converter parameters 35 Parameter access 42 Read Write on VLT frequency converters 42 Warning and alarm messages 43 Warnings...

Page 4: ...any obligation to notify previous users of such revisions or changes NB Note regarding Profibus FMS If you want to run FMS you have to purchase as follows For VLT 5000 175Z3722 uncoated 175Z3723 coate...

Page 5: ...ssages A parameter listing as an overview of all VLT 5000 VLT 5000 Flux VLT 6000 HVAC VLT 8000 AQUA parameters can be found in chapter Parameter list In chapter Appendix you will find the abbreviation...

Page 6: ...section Control word Status word this manual NB In order to activate a change of parameter 918 the power of the frequency converter must be cycled Baudrate The FCM 300 FCD 300 and VLT 2800 adjust aut...

Page 7: ...d so on to the master The frequency converter may also transmit fault indications alarms and warnings to the master such as Overcurrent or Phaseloss The PROFIBUS communicates in accordance with the PR...

Page 8: ...mory space in PLC proportional to the number of slaves employed which may limit the number of participants Additional data require additional I O memory space DP should be used when fast cyclical proc...

Page 9: ...e acyclical connection can dynamically be established Initiate or removed Abort even when a master class 1 is active on the network The DP V1 acyclical connection can be used for general parameter acc...

Page 10: ...de in both segments The number of frequency converters is based on a system with only one master In the case of multiple masters the number of frequency converters must be reduced accordingly The tota...

Page 11: ...G 22 Wire type twisted pair 1 x 2 or 2 x 2 or 1 x 4 conductors Shielding copper braided or braided and foil laminated It is recommended to use the same cable type throughout the entire network in orde...

Page 12: ...able has to cross a motor and braking resistance cable it should occur at a 90 angle Connection of the cable screening The shielding of the PROFIBUS cable always needs to be of a large area low impeda...

Page 13: ...directly to the right above the terminal block MK 1B The bus termination is active when the switch is in the ON position NB The switches must never be set in opposite directions Both switches must be...

Page 14: ...h flicker of the LEDs the frequency converter is sending a telegram LD2 and LD3 Shining when the option card is initialized and ready for the data exchange or when data are already being exchanged Bli...

Page 15: ...24 0 0 0 1 1 0 0 25 1 0 0 1 1 0 0 26 0 1 0 1 1 0 0 27 1 1 0 1 1 0 0 28 0 0 1 1 1 0 0 29 1 0 1 1 1 0 0 30 0 1 1 1 1 0 0 31 1 1 1 1 1 0 0 32 0 0 0 0 0 1 0 33 1 0 0 0 0 1 0 Switches 1 7 switch 8 is not u...

Page 16: ...0 0 0 1 1 100 0 0 1 0 0 1 1 101 1 0 1 0 0 1 1 102 0 1 1 0 0 1 1 103 1 1 1 0 0 1 1 104 0 0 0 1 0 1 1 105 1 0 0 1 0 1 1 106 0 1 0 1 0 1 1 107 1 1 0 1 0 1 1 108 0 0 1 1 0 1 1 109 1 0 1 1 0 1 1 110 0 1 1...

Page 17: ...art of PPO 2 msec Parameter Read PCD 1 8 2 msec Parameter Write PCD 1 2 40 msec Parameter Write PCD 3 4 80 msec Parameter Write PCD 5 8 160 msec Parameter Read PCV 20 msec Parameter Write PCV 20 msec...

Page 18: ...pdating of parameters successively The process data portion consists of a fixed part 4 bytes and a parameterizable part 8 or 16 bytes The Control word and speed reference value are transmitted to the...

Page 19: ...equest parameter value 2 Change parameter value word 3 Change parameter value double word 4 Request description element 5 Change description element 6 Request parameter value array 7 Change parameter...

Page 20: ...column in the chapter parameter listing Data types supported by the frequency converter Data type Object Short form Description 3 5 12 Integer 16 4 5 12 Integer 32 5 5 Unsigned 8 6 5 02 Unsigned 16 7...

Page 21: ...gawatt hour MWh 6 10 Power Milliwatt mW 3 0 001 Watt W 0 1 Kilowatt kW 3 1000 9 Megawatt MW 6 10 Rotation 11 Revolutions per minute RPM 0 1 Torque Newtonmeter Nm 0 1 16 Kilonewton meter kNm 3 1000 Tem...

Page 22: ...from frequency converter Description 12 08 00 00 00 00 x The master requests the current of the frequency converter 12 08 00 00 00 F0 x The frequency converter current value 2 4 Amp parameter 520 12...

Page 23: ...3 50 50 50 6 Speed reference value 75 to address 4 50 50 50 7 Speed reference value 75 to address 5 50 50 50 8 SYNC command to all addresses 75 75 75 9 Speed reference value 100 to address 3 75 75 75...

Page 24: ...E and then Hex 047F in the Control word for example 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Bit no 0 4 7 E Hex 0 4 7 F Hex Bit 00 OFF ON 01 Normal ramp stop using the ramp times of the parameters 207 20...

Page 25: ...l be used Bit 10 Data not valid valid Is used to notify the VLT5000 series whether the process data channel PCD should respond to modifications by the master bit 10 1 or not The function can be invert...

Page 26: ...3 or the frequency converter has switched off trip In the case of bit 00 1 the frequency converter control is ready but there is not necessarily a supply to the power unit present in the case of exter...

Page 27: ...hat Local has been selected in parameter 002 In the case of bit 09 1 the frequency converter can be controlled through the serial interface Bit 10 Not in operating range Frequency limit OK In the case...

Page 28: ...e following table Progr ref val Parameter Bit 01 Bit 02 1 215 0 0 2 216 0 1 3 217 1 0 4 218 1 1 Bit 02 DC brake Bit 02 0 leads to direct voltage braking and stop Braking current and duration are set i...

Page 29: ...mit exceeded 15 Timer OK Limit exceeded Bit 00 Control not ready ready Bit 00 0 means that the frequency converter has switched off due to malfunction Bit 00 1 means that the frequency converter contr...

Page 30: ...nt The bus reference value has the following format Parameter 203 0 refMIN refMAX 0 16384 4000 Hex 0 100 refMIN refMAX Parameter 203 1 refMIN refMAX 16384 Hex 16384 4000 Hex 100 100 refMIN refMAX Curr...

Page 31: ...e addressed through the SFC functions PCV PCA Parameter characteristics RC Request Response Range 0 15 SPM Toggle bit for spontaneous messages PNU Parameter Number Range 1 990 PCA portion byte 1 2 The...

Page 32: ...rter might look like this Byte Value PCA 1 and 2 70CF PCV IND 3 and 4 0000 PVA 5 and 6 0000 PVA 7 and 8 0002 PCD STW 9 and 10 0F07 MAV 11 and 12 2000 RC is HEX 7 which means that the request is not ex...

Page 33: ...but are to be configured through the PCV portion of the PPO2 instead For example only the PCD 1 will be configured for the display of the motor current Master telegram PPO2 The master sends the follow...

Page 34: ...word and of the main actual value see example 1 PCD1 HEX F6 246 decimal The conversion index for parameter 520 is 2 i e the value must be divided by 100 Thus the present motor current is 2 46 A PCD2 t...

Page 35: ...his means that a V1 unit can replace a V0 unit without changing the master configuration The table shows the available GSD files for VLT 5000 5000 FLUX 6000 HVAC 8000 AQUA GSD files are placed on http...

Page 36: ...n is being reset and the previous changed address parameter 918 will be valid 803 Time after bus error BUS TIME OUT Value 1 99 sec 1 sec 804 Response after bus error TIME OUT FUNCT Value Off OFF 0 Fre...

Page 37: ...situations In these cases it makes sense to change the function of bit 10 so that the command to stop coasting goes to the frequency converter if all bits are 0 Description of choice Bit 10 1 CTW act...

Page 38: ...igned to the PCD 3 10 of the PPOs the max number of the PCD depends on the PPO type The values in PCD 3 10 are written to the selected parameters in form of data values Write access to parameter 915 v...

Page 39: ...not report a spontaneous or event message in the warning or alarm status ON When PPOs are the frequency converter reports a spontaneous message in the event of a warning or alarm status 918 Station ad...

Page 40: ...ndling error Error code during init Bit 0 13 Fatal DPR handling error Error code during init Bit 1 14 Fatal DPR handling error Error code during init Bit 2 15 MSB Fatal DPR handling error Error code d...

Page 41: ...aved in EEPROM preserving them even in the case of a power failure Description of choice No action The function is not active Store active setup All parameter setups of the active setup are saved in E...

Page 42: ...n use depends on how many parameters have been changed from factory setting Read only parameters as for example data read out parameters will not be registered as modified eventhough they are changing...

Page 43: ...d by the process controller e g PLC NB For backward compability reasons the following behaviour must be observed A Read or Write on parameter 970 via the MSAC master class 2 connection will be accepte...

Page 44: ...word The alarm word is always an active parameter The bit status FALSE 0 means no alarm the bit status TRUE 1 means alarm Every change of a bit in the alarm word generates a spontaneous message Spont...

Page 45: ...0000 71 Drive ready 01000000 56 Relay 123 active 02000000 57 Drive ready 04000000 58 Control ready 08000000 59 Start prevented 10000000 60 Profibus OFF3 active 20000000 61 Profibus OFF2 active 4000000...

Page 46: ...ns failure 04000000 26 Motor too small 08000000 27 Motor too big 10000000 28 Check p 103 and p 105 20000000 29 Check p 104 and p 106 40000000 30 Encoder loss 80000000 31 Not used VLT 5000 Bit Hex Unit...

Page 47: ...LCP 2 Command Set Station Address of Profibus DP The address via the hardware switch is valid if the switch is set between 0 125 All selections via parameter 918 or Set Station Address command will be...

Page 48: ...ncy converter will indicate that to the master by sending a high prior message via the output data telegram This will cause the master to ask the frequency converter for extended diagnose information...

Page 49: ...o ol ll l c c c co o o on n n nf f f fi ii ig g g gu u u ur r r ra a a a LCP digital control as par 100 Yes Yes 0 5 014 L L L Lo o o oc c c ca a a al ll l s s s st t t to o o op p p p Possible Yes Yes...

Page 50: ...l ll li ii ip p p p c c c co o o om m m mp p p pe e e en n n ns s s sa a a at t t ti ii io o o on n n n t t t ti ii im m m me e e e c c c co o o on n n ns s s st t t ta a a an n n nt t t t 0 50 s 0 05...

Page 51: ...217 P P P Pr r r re e e es s s se e e et t t t r r r re e e ef f f fe e e er r r re e e en n n nc c c ce e e e 3 3 3 3 0 00 100 00 100 00 Yes Yes 2 3 218 P P P Pr r r re e e es s s se e e et t t t r r...

Page 52: ...20 mA Yes Yes 0 5 320 T T T Te e e er r r rm m m mi ii in n n na a a al ll l 4 4 4 42 2 2 2 o o o ou u u ut t t tp p p pu u u ut t t t p p p pu u u ul ll ls s s se e e e s s s sc c c ca a a al ll li i...

Page 53: ...du u u ul ll la a a at t t ti ii io o o on n n n f f f fu u u un n n nc c c ct t t ti ii io o o on n n n On Yes Yes 1 5 414 M M M Mi ii in n n ni ii im m m mu u u um m m m f f f fe e e ee e e ed d d d...

Page 54: ...t ti ii ia a a at t t ti ii io o o on n n n t t t ti ii im m m me e e e 0 00 sec OFF 0 00 10 00 sec Yes Yes 2 6 443 P P P Pr r r ro o o oc c c ce e e es s s ss s s s P P P PI II ID D D D d d d di ii...

Page 55: ...re e e ea a a ad d d d o o o ou u u ut t t t D D D Di ii ig g g gi ii it t t ta a a al ll l i ii in n n np p p pu u u ut t t t No No 0 5 529 D D D Da a a at t t ta a a a r r r re e e ea a a ad d d d o...

Page 56: ...g g g T T T Ti ii im m m me e e e No No 1 7 617 F F F Fa a a au u u ul ll lt t t t l ll lo o o og g g g V V V Va a a al ll lu u u ue e e e No No 0 3 618 R R R Re e e es s s se e e et t t t o o o of f...

Page 57: ...911 P P P PP P P PO O O O t t t ty y y yp p p pe e e e f f f fo o o or r r r F F F FM M M MS S S S r r r re e e ea a a ad d d d 907 910 yes yes 0 6 913 B B B Br r r ro o o oa a a ad d d dc c c ca a a...

Page 58: ...lists For parameter lists for VLT 5000 FLUX VLT 6000 HVAC and VLT 8000 AQUA please consult the respective Operating Instructions Product series Literature number VLT 5000 FLUX MG 51 AX YY VLT 6000 HVA...

Page 59: ...e same parameter can have four different data values No means that the data value will be the same in all four setups Conversion index This number refers to a conversion figure to be used when writing...

Page 60: ...owest Significant Bit MSB Most Significant Bit MAP Manufucturing Automation Protocol MAV HIW Main Actual Value MMS Manufucturing Message Specification MRV HSW Main Reference Value OD OV Object Directo...

Page 61: ...lt messages 43 Features of a Master type1 connection 8 Features of a Master type2 connection 8 Features of DP 7 FMS 3 Frequency converter response time behaviour 16 G GSD files 34 Glossar 58 L Limitat...

Page 62: ...word According to FC standard 28 According to Profidriveprofile 25 STW 31 SYNC 22 T Time behaviour during system update 16 U UNFREEZE 22 UNSYNC 22 V VLT frequency converter parameters 35 W WARN 34 43...

Page 63: ......