Danfoss VLT AutomationDrive FC 361, Operating Manual

Page 1: ...ENGINEERING TOMORROW Operating Guide VLT AutomationDrive FC 361 90 315 kW Enclosure Size J8 J9 vlt drives danfoss com...

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Page 3: ...elf 9 3 6 Local Control Panel LCP 10 3 7 LCP Menus 12 4 Mechanical Installation 13 4 1 Items Supplied 13 4 2 Tools Needed 13 4 3 Storage 13 4 4 Operating Environment 13 4 5 Installation and Cooling Re...

Page 4: ...9 2 Heat Sink Access Panel 43 9 3 Status Messages 44 9 4 Warning and Alarm Types 46 9 5 List of Warnings and Alarms 47 9 6 Troubleshooting 54 10 Specifications 57 10 1 Electrical Data 380 480 V 57 10...

Page 5: ...mation about capabilities and functionality to design motor control systems Instructions for operation with optional equipment Supplementary publications and manuals are available from Danfoss See www...

Page 6: ...tended start during programming service or repair work can result in death serious injury or property damage The motor can start with an external switch a fieldbus command an input reference signal fr...

Page 7: ...ances an internal failure can cause a component to explode Failure to keep the enclosure closed and properly secured can cause death or serious injury Do not operate the drive with the door open or pa...

Page 8: ...terference in which case supplementary mitigation measures can be required Foreseeable misuse Do not use the drive in applications which are non compliant with specified operating conditions and envir...

Page 9: ...n terminals 6 Mounting hole 2 LCP local control panel 7 Relays 1 and 2 3 Control terminals 8 Motor output terminals 96 U 97 V 98 W 4 Mains input terminals 91 L1 92 L2 93 L3 9 Cable clamps 5 Lifting ri...

Page 10: ...erminals 6 Cable clamps 2 Mounting hole 7 Top fan 3 LCP local control panel 8 Relays 1 and 2 4 Control terminals 9 Motor output terminals 96 U 97 V 98 W 5 Mains input terminals 91 L1 92 L2 93 L3 10 Gr...

Page 11: ...8 1 Local control panel LCP 7 Mounting holes 2 RS485 termination switch 8 LCP connector 3 USB connector 9 Analog switches A53 A54 4 RS485 fieldbus connector 10 Analog I O connector 5 Digital I O and 2...

Page 12: ...Off Remote Stop 0 0 Hz On Alarm Warn 0 00 A 0 RPM 0 0 A1 1 A1 2 A1 3 A2 A3 B1 B2 B4 B3 C1 C2 C3 C4 C5 D1 D2 D3 E1 E2 E3 E4 Illustration 3 4 Local Control Panel LCP A Display area Each display readout...

Page 13: ...s an option C5 Moves between items in the menu Table 3 4 LCP Navigation Keys D Indicator lights Indicator lights are used to identify the drive status and to provide a visual notification of warning o...

Page 14: ...5 Q6 Loggings Use Q6 Loggings for fault finding To get information about the display line readout select Loggings The information is shown as graphs Only parameters selected in parameter 0 20 Display...

Page 15: ...2 Tools Needed Receiving unloading I beam and hooks rated to lift the weight of the drive Refer to chapter 3 2 Power Ratings Weights and Dimensions Crane or other lifting aid to place the unit into p...

Page 16: ...tion refer to chapter 9 Maintenance Diagnostics and Troubleshooting Cooling fans Fans provide airflow to cool the drive When fans are exposed to dusty environments the dust can damage the fan bearings...

Page 17: ...n Heat sink fan J8 102 m3 hr 60 CFM 420 m3 hr 250 CFM J9 204 m3 hr 120 CFM 840 m3 hr 500 CFM Table 4 2 Airflow 4 6 Lifting the Drive Always lift the drive using the dedicated eye bolts at the top of t...

Page 18: ...bolts in the mounting holes 1 2 e30bg288 10 1 Top mounting holes 2 Lower fastener slots Illustration 4 3 Drive to wall Mounting Holes Creating cable openings After installing the drive create cable op...

Page 19: ...UTION PROPERTY DAMAGE Protection against motor overload is not included in the default setting To add this function set parameter 1 90 Motor Thermal Protection to ETR trip or ETR warning For the North...

Page 20: ...isolate power motor and control cables can result in unintended behavior or reduced performance Minimum 200 mm 7 9 in clearance between mains input motor and control cables are required NOTICE INSTALL...

Page 21: ...mm 7 9 in between control cables motor cables and mains cables 13 Common ground busbar Follow local and national requirements for enclosure grounding 5 Mains supply 14 Brake resistor 6 Bare unpainted...

Page 22: ...PNP 24 V NPN D IN OUT 0V 24V 29 24 V NPN 0 V PNP 0 V PNP 24 V NPN 33 D IN 32 D IN 1 2 ON A53 U I S201 ON 2 1 A54 U I S202 ON 0 4 20 mA OFF 0 to 10 V 95 400 V AC 2A P 5 00 R 82 P RS485 68 N RS485 69 CO...

Page 23: ...ection 10 mm2 6 AWG or 2 rated ground wires terminated separately Tighten the terminals in accordance with the information provided in chapter 10 8 Fastener Tightening Torques For EMC compliant instal...

Page 24: ...e30bg480 10 Illustration 5 3 Ground Terminals J8 shown Electrical Installation VLT AutomationDrive FC 361 22 Danfoss A S 06 2018 All rights reserved MG06I102 5 5...

Page 25: ...ing or pole changing device for example Dahlander motor or slip ring asynchronous motor between the drive and the motor Procedure 1 Strip a section of the outer cable insulation 2 Position the strippe...

Page 26: ...e30bg481 10 Illustration 5 4 Motor Terminals J8 shown Electrical Installation VLT AutomationDrive FC 361 24 Danfoss A S 06 2018 All rights reserved MG06I102 5 5...

Page 27: ...t grounding terminal in accordance with the grounding instructions provided in chapter 5 4 Connecting to Ground 4 Connect the 3 phase AC input power wiring to terminals R S and T see Illustration 5 5...

Page 28: ...stration 5 5 AC Mains Terminals J8 shown For a detailed view of terminals see chapter 5 7 Terminal Dimensions Electrical Installation VLT AutomationDrive FC 361 26 Danfoss A S 06 2018 All rights reser...

Page 29: ...0 0 188 7 4 22 0 9 62 2 4 101 4 0 145 5 7 184 7 2 223 8 8 0 0 1 2 3 1 Mains terminals 3 Ground terminals 2 Motor terminals Illustration 5 6 J8 Terminal Dimensions Front View Electrical Installation O...

Page 30: ...5 32 1 3 145 5 7 182 7 2 3X M8x18 0 0 e30bg573 10 1 and 4 Mains terminals 2 and 5 Motor terminals 3 Ground terminals Illustration 5 7 J8 Terminal Dimensions Side Views Electrical Installation VLT Aut...

Page 31: ...5 10 4 319 12 6 200 7 9 319 12 6 e30bg616 10 0 0 o o 1 2 3 1 Mains terminals 3 Ground terminals 2 Motor terminals Illustration 5 8 J9 Terminal Dimensions Front View Electrical Installation Operating G...

Page 32: ...1 2 5 M10 22 0 9 35 1 4 15 0 6 18 0 7 e30bg574 10 1 and 4 Mains terminals 2 and 5 Motor terminals 3 Ground terminals 4 Ground terminals Illustration 5 9 J9 Terminal Dimensions Side Views Electrical In...

Page 33: ...3 18 19 27 29 32 33 20 39 69 68 61 42 50 53 54 55 e30bg502 10 1 2 3 1 Serial communication terminals 2 Digital input output terminals 3 Analog input output terminals Illustration 5 11 Terminal Numbers...

Page 34: ...nalog output 42 Parameter 6 50 Terminal 42 Output 0 No operation Programmable analog output 0 20 mA or 4 20 mA at a maximum of 500 50 10 V DC 10 V DC analog supply voltage for potentiometer or thermis...

Page 35: ...12 13 18 19 27 29 32 33 1 0 m m 0 4 Illustration 5 14 Connecting Flexible Control Wires Disconnecting wires from the control terminals 1 To open the contact insert a small screwdriver into the slot b...

Page 36: ...nication cable recommended 1b See chapter 5 4 Connecting to Ground for proper grounding 2 Select the following parameter settings 2a Protocol type in parameter 8 30 Protocol 2b Drive address in parame...

Page 37: ...age source of the signals if necessary Use shielded cable or twisted pair and ensure that the shield is terminated correctly Input and output power wiring Check for loose connections Check that motor...

Page 38: ...unit but do not start the drive For units with a disconnect switch turn the switch to the ON position to apply power to the drive 7 2 Programming the Drive 7 2 1 Parameter Overview Parameters contain...

Page 39: ...Automatic Motor Adaptation AMA Off Table 7 2 Quick Set up Settings NOTICE MISSING INPUT SIGNAL When the LCP shows AUTO REMOTE COASTING or alarm 60 External Interlock the unit is ready to operate but i...

Page 40: ...the feedback is positive For more information on the encoder option refer to the option manual NOTICE NEGATIVE FEEDBACK If the feedback is negative the encoder connection is wrong Use either paramete...

Page 41: ...or data localization and monitoring records occurs when restoring default settings To create a back up upload data to the LCP before initialization Refer to chapter 7 5 1 Uploading and Downloading Par...

Page 42: ...z Default value Notes comments Assumptions are 0 V DC input 0 Hz speed and 10 V DC input 50 Hz speed Table 8 1 Analog Speed Reference Voltage Parameters 10 V A IN A IN COM A OUT COM 50 53 54 55 42 39...

Page 43: ...5 10 Terminal 18 Digital Input 8 Start Parameter 5 12 Terminal 27 Digital Input 0 No operation Default value Notes comments If parameter 5 12 Terminal 27 Digital Input is set to 0 No operation a jumpe...

Page 44: ...OUT COM 12 13 18 19 20 27 29 32 33 50 53 54 55 42 39 e30bg506 10 Function Setting Parameter 5 11 T erminal 19 Digital Input 1 Reset Default value Notes comments Table 8 8 External Alarm Reset 8 5 Wiri...

Page 45: ...ameters Disconnect the drive from the mains Completely wire and assemble the drive motor and any driven equipment before connecting the drive to AC mains DC supply or load sharing 9 2 Heat Sink Access...

Page 46: ...successfully AMA ready AMA is ready to start To start press Hand On AMA running AMA process is in progress Coast 2 Coast inverse was selected as a function for a digital input parameter group 5 1 Digi...

Page 47: ...ed a critical status an overcurrent or overvoltage To avoid tripping the switching frequency is reduced to 1500 kHz if parameter 14 55 Output Filter is set to 2 Sine Wave Filter Fixed Otherwise the sw...

Page 48: ...a trip or trip lock Reset the drive after an alarm Reset the drive in any of 4 ways Press Reset Off Reset Digital reset input command Serial communication reset input command Auto reset Trip When tri...

Page 49: ...nk voltage low The DC link voltage DC is lower than the low voltage warning limit The limit depends on the drive voltage rating The unit is still active WARNING ALARM 7 DC overvoltage If the DC link v...

Page 50: ...a higher torque Check the application for excessive current draw on the motor WARNING ALARM 13 Over current The inverter peak current limit approximately 200 of the rated current is exceeded The warni...

Page 51: ...nd there is no feedback from the sensor this alarm appears For drives with AC fans the voltage to the fan is monitored Troubleshooting Check for proper fan operation Cycle power to the drive and check...

Page 52: ...re is not set to 0 No function Troubleshooting Check the fuses to the drive and mains supply to the unit ALARM 37 Phase imbalance There is a current imbalance between the power units ALARM 38 Internal...

Page 53: ...fault 2 Ground fault Troubleshooting Check for proper grounding and loose connections Check for proper wire size Check the motor cables for short circuits or leakage currents ALARM 46 Power card supp...

Page 54: ...66 Heat sink temperature low The drive is too cold to operate This warning is based on the temperature sensor in the IGBT module Increase the ambient temperature of the unit Also a trickle amount of...

Page 55: ...WARNING ALARM 104 Mixing fan fault The fan is not operating The fan monitor checks that the fan is spinning at power up or whenever the mixing fan is turned on The mixing fan fault can be configured...

Page 56: ...w typecode The power card or other components are replaced and the type code has changed 9 6 Troubleshooting Symptom Possible cause Test Solution Display dark No function Missing input power See Table...

Page 57: ...10 Motor Speed Direction is programmed correctly Program correct settings Active reversing signal Check if a reversing command is programmed for the terminal in parameter group 5 1 Digital inputs Deac...

Page 58: ...t imbalance greater than 3 Problem with motor or motor wiring Rotate output motor cables 1 position U to V V to W W to U If the imbalanced leg follows the wire the problem is in the motor or motor wir...

Page 59: ...eight enclosure protection rating IP20 kg lbs 101 2 223 1 Efficiency3 0 98 Output frequency Hz 0 590 Heat sink overtemperature trip C F 110 230 Control card overtemperature trip C F 75 167 Table 10 1...

Page 60: ...cted to be within 15 tolerance relates to variety in voltage and cable conditions These values are based on a typical motor efficiency IE IE3 border line Lower efficiency motors add to the power loss...

Page 61: ...ss 3K3 non condensing during operation Aggressive environment IEC 60068 2 43 H2S test Class Kd Aggressive gases IEC 60721 3 3 Class 3C3 Test method according to IEC 60068 2 43 H2S 10 days Ambient temp...

Page 62: ...0 PNP 5 V DC Voltage level logic 1 PNP 10 V DC Voltage level logic 0 NPN 19 V DC Voltage level logic 1 NPN 14 V DC Maximum voltage on input 28 V DC Input resistance Ri Approximately 4 k All digital in...

Page 63: ...galvanically isolated from the supply voltage PELV and other high voltage terminals Control card RS485 serial communication Terminal number 68 P TX RX 69 N TX RX Terminal number 61 Common for terminal...

Page 64: ...V AC 2 A Maximum terminal load AC 15 1 on 4 5 NO Inductive load cos 0 4 240 V AC 0 2 A Maximum terminal load DC 1 1 on 4 5 NO Resistive load 80 V DC 2 A Maximum terminal load DC 13 1 on 4 5 NO Induct...

Page 65: ...619 LA50QS300 4 L50S 300 FWH 300A 20 189 20 315 A50QS300 4 6 9URD31D08A0315 N110 170M2619 LA50QS300 4 L50S 300 FWH 300A 20 189 20 315 A50QS300 4 6 9URD31D08A0315 N132 170M2620 LA50QS350 4 L50S 350 FWH...

Page 66: ...sure correct torque use a torque wrench Location Bolt size Torque Nm in lb Mains terminals M10 M12 19 168 37 335 Motor terminals M10 M12 19 168 37 335 Ground terminals M8 M10 9 6 84 19 1 169 Load shar...

Page 67: ...sions 10 9 1 J8 Exterior Dimensions 250 9 8 160 6 3 61 2 4 128 5 0 495 19 5 660 26 0 e30bg596 10 Illustration 10 2 Front View of J8 Specifications Operating Guide MG06I102 Danfoss A S 06 2018 All righ...

Page 68: ...2 20 0 8 18 0 7 60 2 4 133 5 2 157 6 2 64 2 5 82 3 2 375 14 8 201 7 9 e30bg597 10 Illustration 10 3 Side View of J8 Specifications VLT AutomationDrive FC 361 66 Danfoss A S 06 2018 All rights reserved...

Page 69: ...8 200 7 9 909 35 8 889 35 0 844 33 2 e30bg598 10 A B 33 1 3 11 0 4 25 1 0 11 0 4 20 0 8 9 0 3 24 0 9 25 1 0 M10 M10 250 9 8 160 6 3 Illustration 10 4 Back View of J8 Specifications Operating Guide MG0...

Page 70: ...osure Dimensions 350 13 8 218 8 6 e30bg599 10 59 2 3 176 6 9 611 24 1 868 34 2 Illustration 10 5 Front View of J9 Specifications VLT AutomationDrive FC 361 68 Danfoss A S 06 2018 All rights reserved M...

Page 71: ...2 5 20 0 8 18 0 7 148 5 8 1050 41 3 203 8 0 246 9 7 e30bg600 10 75 3 0 375 14 8 104 4 1 Illustration 10 6 Side View for J9 Specifications Operating Guide MG06I102 Danfoss A S 06 2018 All rights reserv...

Page 72: ...1122 44 2 1096 43 1 1051 41 4 271 10 1 107 4 2 213 8 4 320 12 6 B A 25 1 0 33 1 3 11 0 4 40 1 6 11 0 4 9 0 3 20 0 8 24 0 9 Illustration 10 7 Back View for J9 Specifications VLT AutomationDrive FC 361...

Page 73: ...n pad mA Milliamp MCB Miniature circuit breakers MCP Motor control processor mV Millivolts NEMA National Electrical Manufacturers Association NTC Negative temperature coefficient PM N Nominal motor po...

Page 74: ...l Start 3 56 Ramp 2 S ramp Ratio at Accel End 3 57 Ramp 2 S ramp Ratio at Decel Start 3 58 Ramp 2 S ramp Ratio at Decel End 3 6 Ramp 3 3 60 Ramp 3 Type 3 61 Ramp 3 Ramp up Time 3 62 Ramp 3 Ramp down T...

Page 75: ...trol 9 44 Fault Message Counter 9 45 Fault Code 9 47 Fault Number 9 52 Fault Situation Counter 9 53 Profibus Warning Word 9 63 Actual Baud Rate 9 64 Device Identification 9 65 Profile Number 9 67 Cont...

Page 76: ...W 1 16 86 FC Port REF 1 16 87 Bus Readout Alarm Warning 16 9 Diagnosis Readouts 16 90 Alarm Word 16 91 Alarm Word 2 16 92 Warning Word 16 93 Warning Word 2 16 94 Ext Status Word 16 95 Ext Status Word...

Page 77: ...57 RS485 specifications 61 Specifications 62 Warning 52 Control input output Descriptions and default settings 31 Control shelf 9 Control wiring 31 33 35 Cooling Check list 35 Cooling 14 Dust warning...

Page 78: ...14 I Indicator lights 46 Input Power 21 Voltage 36 Input specifications 60 Installation Check list 35 Electrical 17 EMC compliant 19 Initialization 39 Qualified personnel 4 Quick setup 37 Start up 38...

Page 79: ...61 Q Qualified personnel 4 Quick menu 11 12 R Ramp down time 56 Ramp up time 56 Recycling 3 Regen Terminals 27 Regional settings 39 Relay Specifications 62 Relays Location 32 Reset 11 46 52 RFI 25 Ro...

Page 80: ...0 V drives 57 Troubleshooting Fuses 56 LCP 54 Mains 56 Motor 55 Warnings and alarms 47 U Unintended start 4 43 USB Specifications 63 V Voltage Imbalance 47 Input 34 W Warnings List of 11 47 Types of 4...

Page 81: ...Index Operating Guide MG06I102 Danfoss A S 06 2018 All rights reserved 79...

Page 82: ...ucts already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed All trademarks in this material are property of the resp...