Danfoss VLT Micro Drive FC 51 Series, Programming Manual

Page 1: ...MAKING MODERN LIVING POSSIBLE Programming Guide VLT Micro Drive...

Page 2: ......

Page 3: ...ion Display 11 4 2 Parameter Group 1 Load Motor 14 4 3 Parameter Group 2 Brakes 19 4 4 Parameter Group 3 Reference Ramps 21 4 5 Parameter Group 4 Limits Warnings 25 4 6 Parameter Group 5 Digital In Ou...

Page 4: ...Limits Warnings 58 5 1 10 5 Digital In Out 58 5 1 11 6 Analog In Out 59 5 1 12 7 Controllers 59 5 1 13 8 Comm and Options 60 5 1 14 13 Smart Logic 60 5 1 15 14 Special Functions 61 5 1 16 15 Drive In...

Page 5: ...quency converter is connected to power Protect users against supply voltage Protect the motor against overloading according to national and local regulations The earth leakage current exceeds 3 5 mA T...

Page 6: ...Danfoss regarding PELV 1 1 5 IT Mains CAUTION IT Mains Installation on isolated mains source i e IT mains Max supply voltage allowed when connected to mains 440 V As an option Danfoss offers line filt...

Page 7: ...hows the ratings serial number warnings catalog number and other relevant data for each unit See Table 2 1 for details how to read the type code string Illustration 2 1 This Example Shows the Nameplat...

Page 8: ...able length Brake 18 B Brake chopper included from 1 5 kW and up X No brake chopper included Display 19 X No Local Control Panel N Numerical Local Control Panel LCP P Numerical Local Control Panel LCP...

Page 9: ...I Current A Amp ILIM Current limit IT mains Mains supply with star point in transformer floating to ground Joule Energy J N m ft lb Btu F Fahrenheit FC frequency converter f Frequency Hz Hz kHz Kilohe...

Page 10: ...nt information can be read from the display Set up number shows the active set up and the edit set up If the same set up acts as both active and edit set up only that set up number is shown factory se...

Page 11: ...r accepting changes to parameter settings Pressing OK for more than 1 s enters Adjust mode In Adjust mode it is possible to make fast adjustment by pressing combined with OK Press to change value Pres...

Page 12: ...u Illustration 3 9 Indicating Quick Menu Mode 3 4 Main Menu The Main Menu gives access to all parameters 1 To enter the Main Menu press Menu key until indicator in display is placed above Main Menu 2...

Page 13: ...1 0 1 Set up Handling User defined parameters and miscellaneous external inputs eg bus LCP analog digital inputs feedback etc controls the functionality of the frequency converter A complete set of al...

Page 14: ...he value entered in 0 31 Custom Readout Min Scale will be shown at 0 Hz The readout can be shown in the LCP display when in Status Mode or it can be read in 16 09 Custom Readout 0 32 Custom Readout Ma...

Page 15: ...t up 2 Copy from Set up 2 Copy from Set up 2 to edit set up chosen in 0 11 Edit Set up 9 Copy from Factory Set up Copy from Factory Settings to edit set up chosen in 0 11 Edit set up 4 1 4 0 6 Passwor...

Page 16: ...changing from Auto Mode to Hand Mode on the LCP 0 Speed Open Loop In Hand Mode the drive always runs in Open Loop configuration regardless of setting in 1 00 Configuration Mode Local potentiometer if...

Page 17: ...r run AMT on a cold motor 4 2 2 1 3 Adv Motor Data Adjust advanced motor data using one of these methods 1 Run AMT on cold motor The frequency converter measures value from motor 2 Enter X1 value manu...

Page 18: ...a U f characteristic matching motor Voltage at each point is defined in 1 55 U f Characteristic U Make a U f characteristic based on 6 definable voltages and frequencies see Illustration 4 3 Simplify...

Page 19: ...DC Hold Delay Time Motor is energised with DC holding current 2 00 DC Hold Current during start delay time 1 DC Brake Delay Time Motor is energised with DC braking current 2 01 DC Brake Current during...

Page 20: ...it of motor temperature range is exceeded a warning occurs 4 ETR Trip If 90 of calculated upper limit of motor temperature range is exceeded an alarm occurs and the frequency converter trips NOTE When...

Page 21: ...0 0 400 0 Hz Set DC brake cut in speed to activate DC braking current set in 2 01 DC Brake Current when ramping down When set to 0 the function is off 4 3 3 2 1 Brake Energy Function Use the parameter...

Page 22: ...onverter trips or a coast command is given Furthermore it activates when motor speed is ramped down below the speed set in 2 22 Active Brake Speed 2 20 Release Brake Current Range Function 0 00 A 0 00...

Page 23: ...al references are clamped limited to the maximum reference value 3 03 Maximum Reference 4 4 3 3 1 References Parameters for setting up the reference sources Select the preset references for the corres...

Page 24: ...ti ometer Use signals from LCP potentiometer as reference parameter group 6 8 LCP Potentiometer 3 16 Reference 2 Source Option Function See 3 15 Reference 1 Source for description 0 No Function No ref...

Page 25: ...mit 3 40 Ramp1 Type Option Function 0 Linear Constant acceleration deceleration 2 S ramp Smooth jerk compensated acceleration deceleration 3 41 Ramp1 Ramp up Time Range Function Size related 0 05 3600...

Page 26: ...to both ramp up and down whereas it is only possible to ramp down with the Quick Stop Ramp 3 80 Jog Ramp Time Range Function Size related 0 05 3600 00 s A linear ramp applicable when Jog is activated...

Page 27: ...peed High Limit 4 14 Motor Speed High Limit If 1 00 Configuration Mode is set to open loop control 4 10 Motor Speed Direction will be automatically set to both direction 4 12 Motor Speed Low Limit Ran...

Page 28: ...ing Current Low Range Function Use this parameter to set a lower limit for the current range If current drops below the set limit warning bit 8 is set in 16 94 Ext Status Word Output Relay can be conf...

Page 29: ...light does not light when this parameter set limit is reached 4 58 Missing Motor Phase Function Option Function A missing motor phase causes the motor torque to drop This monitor may be disabled for...

Page 30: ...at start 13 Enable start reverse Use if motor shaft must rotate counter clockwise at start 14 Jog Use for activating jog speed See 3 11 Jog Speed 16 Preset reference bit 0 Preset reference bit 0 1 and...

Page 31: ...al 42 Digital Output Range Function 0 01 s 0 00 600 00 s 4 6 4 5 4 Relays Parameter group for configuring timing and output functions for relays 0 No Operation Default for all digital and relay output...

Page 32: ...therwise it is low 63 Comparator 3 See parameter group 13 1 Comparators If comparator 3 is evaluated as TRUE output goes high Otherwise it is low 70 Logic Rule 0 See parameter group 13 4 Logic Rules I...

Page 33: ...nce value in 5 58 Terminal 33 High Ref Feedb Value 5 57 Terminal 33 Low Ref Feedb Value Range Function 0 000 4999 4999 Set reference feedback value corresponding to low pulse frequency value set in 5...

Page 34: ...speed see 3 11 Jog Speed 4 Max Speed Frequency converter ramps to Motor Speed High Limit see 4 14 Motor Speed High Limit 5 Stop and Trip Frequency converter ramps down to 0 Hz and then trips Remove l...

Page 35: ...constant for suppressing electrical noise in terminal 53 A high time constant value improves dampening but also increases time delay through the filter 0 01 s 0 01 10 00 s Enter time constant 6 19 Te...

Page 36: ...erter 6 90 Terminal 42 Mode Option Function 0 0 20 mA Range for analog outputs is 0 20 mA 1 4 20 mA Range for analog outputs is 4 20 mA 2 Digital output Functions as slow reacting digital output Set v...

Page 37: ...Scale output to give a current lower than 20 mA at full scale or 20 mA at an output below 100 of maximum signal value If 20 mA is the desired output current at a value between 0 100 of the full scale...

Page 38: ...decreased 7 32 Process PI Start Speed Range Function 0 0 Hz 0 0 200 0 Hz Until the set motor speed has been reached the frequency converter operates in Open Loop mode 7 33 Process PI Proportional Gai...

Page 39: ...then reset frequency converter in order to restart either via LCP or digital input 8 06 Reset Control Word Timeout Option Function Resetting the control word timeout will remove any timeout function...

Page 40: ...on the telegrams This table is not for 0 array and 1 array For these two arrays index 1 is fixed to 7 and index 2 is fixed to 8 These two arrays cannot be changed by end user 4 9 5 8 5 Digital Bus Par...

Page 41: ...lection via digital input and or bus 0 Digital Input Activation via a digital input 1 Bus Activation via serial communication port 2 LogicAnd Activation via serial communication port and a digital inp...

Page 42: ...tivate and reset the Smart Logic Control 13 00 SL Controller Mode Option Function 0 Off Function is disabled 1 On SLC is active 13 01 Start Event Option Function Select input to activate Smart Logic C...

Page 43: ...le 3 in logic rule 30 SL Timeout0 Use result of timer 0 in logic rule 13 02 Stop Event Option Function 31 SL Timeout1 Use result of timer 1 in logic rule 32 SL Timeout2 Use result of timer 2 in logic...

Page 44: ...o define duration of the False output from programmed timer A timer is only False if it is started by an action and until the given timer value has elapsed 4 10 5 13 4 Logic Rules Combine up to three...

Page 45: ...ts from 13 40 Logic Rule Boolean 1 and 13 42 Logic Rule Boolean 2 0 Disabled Ignores 13 42 Logic Rule Boolean 2 13 43 Logic Rule Operator 2 and 13 44 Logic Rule Boolean 3 1 And Evaluates expression 13...

Page 46: ...ce 5 16 SelectPresetRef6 Selects preset reference 6 17 SelectPresetRef7 Selects preset reference 7 18 SelectRamp1 Selects ramp 1 19 SelectRamp2 Selects ramp 2 22 Run Issues start command to frequency...

Page 47: ...ual Reset Perform reset via Reset or digital inputs 1 AutoReset 1 Performs one automatic reset after tripping 2 AutoReset 2 Performs two automatic resets after tripping 3 AutoReset 3 Performs three au...

Page 48: ...ely After protection filter it will trip NOTE It is recommended to disable protection mode in hoisting applications 4 11 4 15 4 Drive Identification Parameters containing read only information about t...

Page 49: ...ounter Option Function 0 Do Not Reset Counter is not reset 1 Reset Counter Counter is reset 15 07 Reset Running Hours Counter Option Function 0 Do Not Reset Counter is not reset 1 Reset Counter Counte...

Page 50: ...ge Range Function 0 0 0 0 999 9 V View motor phase voltage 16 13 Frequency Range Function 0 0 Hz 0 0 400 0 Hz View output frequency in Hz 16 14 Motor Current Range Function 0 00 A 0 00 655 A View moto...

Page 51: ...A View output current on analog output 42 16 68 Pulse Input Range Function 20 Hz 20 5000 Hz View input frequency on pulse input terminal 16 71 Relay Output bin Range Function 0 0 1 View relay setting...

Page 52: ...1 25 Motor Nominal Speed 100 9999 rpm Motortype dep 1 29 Automatic Motor Tuning AMT 0 Off 2 EnableAMT 1 3 Adv Motor Data 1 30 Stator Resistance Rs Ohm Dep on motor data 1 33 Stator Leakage Reactance...

Page 53: ...To Hz 0 0 400 0 Hz 0 0 Hz 5 1 Digital Inputs 5 10 Terminal 18 Digital Input 0 No function 1 Reset 2 Coast inverse 3 Coast and reset inv 4 Quick stop inverse 5 DC brake inv 6 Stop inv 8 Start 9 Latche...

Page 54: ...rd only 8 02 Control Word Source 0 None 1 FC RS485 8 03 Control Word Timeout Time 0 1 6500 s 1 0 s 8 04 Control Word Timeout Function 0 Off 1 Freeze Output 2 Stop 3 Jogging 4 Max Speed 5 Stop and trip...

Page 55: ...4 kHz 2 8 kHz 4 16 kHz not available for M5 14 03 Overmodulation 0 Off 1 On 14 1 Mains monitoring 14 12 Function at mains imbalance 0 Trip 1 Warning 2 Disabled 14 2 Trip Reset 14 20 Reset Mode 0 Manua...

Page 56: ...transferred is multiplied by 0 01 in the frequency converter The vale 225 transferred on the bus is thus perceived as 2 25 A in the frequency converter Conversion index Conversion factor 2 10 1 100 0...

Page 57: ...Uint8 0 31 Custom Readout Min Scale 0 1 set up TRUE 2 Int32 0 32 Custom Readout Max Scale 0 1 set up TRUE 2 Int32 0 40 Hand On Key on LCP 1 Enabled All set ups TRUE Uint8 0 41 Off Reset Key on LCP 1...

Page 58: ...et ups FALSE 2 Uint32 1 50 Motor Magnetisation at Zero Speed 100 All set ups TRUE 0 Uint16 1 52 Min Speed Normal Magnetising Hz 0 Hz All set ups TRUE 1 Uint16 1 55 U f Characteristic U All set ups TRU...

Page 59: ...TRUE 3 Int32 3 03 Maximum Reference 50 All set ups TRUE 3 Int32 3 10 Preset Reference 0 All set ups TRUE 2 Int16 3 11 Jog Speed Hz 5 Hz All set ups TRUE 1 Uint16 3 12 Catch up slow Down Value 0 All se...

Page 60: ...int16 4 63 Bypass Speed To Hz 0 Hz All set ups TRUE 1 Uint16 Table 5 12 5 1 10 5 Digital In Out Parameter Number Parameter Description Default Value 2 Setup Change During Operation Conversi on Index T...

Page 61: ...UE 2 Uint16 6 80 LCP Potmeter Enable 1 1 set up FALSE Uint8 6 81 LCP potentiometer Low Ref 0 All set ups TRUE 3 Int32 6 82 LCP potentiometer High Ref 50 All set ups TRUE 3 Int32 6 90 Terminal 42 Mode...

Page 62: ...et ups TRUE Uint8 8 55 Set up Select 3 Logic OR All set ups TRUE Uint8 8 56 Preset Reference Select 3 Logic OR All set ups TRUE Uint8 8 94 Bus feedback 1 0 All set ups TRUE 0 Int16 Table 5 16 5 1 14 1...

Page 63: ...pe 15 00 Operating Time 0 1 set up TRUE 0 Uint32 15 01 Running Hours 0 1 set up TRUE 0 Uint32 15 02 kWh Counter 0 1 set up TRUE 0 Uint32 15 03 Power Up s 0 1 set up TRUE 0 Uint32 15 04 Over Temp s 0 1...

Page 64: ...m Current 0 1 set up TRUE 2 Uint16 16 37 Inv Max Current 0 1 set up TRUE 2 Uint16 16 38 SL Controller State 0 1 set up TRUE 0 Uint8 16 50 External Reference 0 1 set up TRUE 1 Int16 16 51 Pulse Referen...

Page 65: ...ng the automatic reset function in 14 20 Reset Mode Warning automatic wake up is possible If a warning and alarm is marked against a code in the Table 6 1 this means that either a warning occurs befor...

Page 66: ...meter A trip is the action when an alarm has appeared The trip will coast the motor and can be reset by pressing Reset or make a reset by a digital input parameter group 5 1 1 The original event that...

Page 67: ...IGBT short circuit 28 10000000 268435456 M4 M5 Earth Fault Desat MotorPhaseMissing 29 20000000 536870912 Drive initialised 30 40000000 1073741824 Undefined 31 80000000 2147483648 Mech brake low Datab...

Page 68: ...cy converter trips and issues an alarm Turn off the frequency converter and check if the motor shaft can be turned and if the motor size matches the frequency converter If extended mechanical brake co...

Page 69: ...ove power from the frequency converter and check motor phase V ALARM 32 Motor phase W missing Motor phase W between the frequency converter and the motor is missing Remove power from the frequency con...

Page 70: ...e min max limits Occurs when trying to set a value outside the range Parameter can only be changed when the motor is stopped Err A wrong password was entered occurs when using a wrong password for cha...

Page 71: ...30 56 I Indicator Lights 9 Isolated Mains Source 4 IT Mains 4 L LCP 11 8 12 8 Leakage Current 4 Limits Warnings 58 Load Compensation 16 50 56 Compensations 14 Load Motor 56 M Main Menu 9 10 Maximum Re...

Page 72: ...cuit 66 Slip Compensation 17 50 56 Smart Logic 60 Special Functions 45 61 Status Menu 9 Symbols 7 T Thermal Load 15 48 Thermistor Thermistor 18 66 50 Resource 56 Trip Reset 45 Troubleshooting 63 Type...

Page 73: ...Index VLT Micro Drive FC 51 Programming Guide MG02C602 VLT is a registered Danfoss trademark 71...

Page 74: ...www danfoss com drives MG02C602 132R0001 MG02C602 Rev 2012 03 17...