Datalogic PWR-480B, Installation Manual

Page 1: ...INSTALLATION MANUAL PWR 480B ...

Page 2: ...ted in any form or by any means or for any purpose without the express written permission of Datalogic S p A and or its affiliates Datalogic and the Datalogic logo are registered trademarks of Datalogic S p A in many countries including the U S A and the E U All other trademarks and brands are property of their respective owners Datalogic shall not be liable for technical or editorial errors or om...

Page 3: ...7 4 1 2 AS I Cable Compression Connectors 7 4 2 DC Voltage Terminal Block 8 4 2 1 DC OK Monitoring 8 4 2 2 DC Direct Output 8 4 3 Laser Barcode Scanners 9 4 3 1 Supply Capacity When Wiring Directly to AS I Compatible Scanners 9 4 3 2 AS I Wiring Topologies 10 4 3 3 Supply Capacity When Wiring Directly to Lonworks Scanners 11 4 4 Image Based ID Readers 12 4 4 1 Supply Capacity When Wiring to XRF410...

Page 4: ...This symbol alerts the user they are about to perform an action involving either a dangerous level of voltage or to warn against an action that could result in damage to devices or electrical shock It also identifies a hazard or procedure that if incorrectly performed could cause personal injury or result in equipment damage Operations having this symbol must be performed by qualified personnel on...

Page 5: ...logic products are mainly designed for integration purposes into more complex systems For this reason it is under the responsibility of the system integrator to do a new risk assessment regarding the final installation Warning This is a Class A product In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures SUPPORT THROUG...

Page 6: ...able Compression Connector Cable Entry Plate AS I Cable Compression Connectors Monophase Switching Power Supply Cooling Fan AC Line Input Terminal Block Thermal magnetic circuit breaker DC OK Terminal Block 24 Vdc Terminal Block AS I Cable Sealing Grommets Low Voltage Current Limiting Fuses 9 6 7 1 2 3 4 5 10 11 12 5a ...

Page 7: ...t connection block is protected by the internal power supply features the current limiting block is protected by a Miniature circuit breaker MCB 4 A 1p C Char Two output power supply status monitoring signals DC OK are provided to connect to an optional digital alarm If for some reason the output voltage is reduced by less than 90 of nominal these lines open 1 2 OUTPUT PROTECTION The power supply ...

Page 8: ...ovided where overload power is supplied as explained in the examples below Example 1 Up to 120 power overload The overload is supplied for approximately 12 seconds and then is reduced Voltage and Current to about 104 power continuously In this case output voltage is reduced but remains above 20 Vdc Figure 4 Overload Protection up to 120 ...

Page 9: ...s This procedure is repeated until the excessive current overload is resolved Figure 5 Overload Protection at 125 Example 3 150 power overload The overload is supplied for approximately 4 seconds and then is reduced Voltage and Current to about 48 power for another 2 seconds In this case the output voltage falls below 20 Vdc and therefore the power supply shuts down for a recovery time of 17 secon...

Page 10: ...rs Correctly connect the AS I cabling to the PWR using the AS I cable wiring instructions for backbone and branch wiring See par 4 3 1 and your scanner manual for details All cables must pass through the cable entry plate and the AS I cable compression connectors as described in pars 4 1 1 and 4 1 2 Image Based ID Readers Connect your specific product as described in the sub paragraph under 4 4 an...

Page 11: ...ding installation or the DWS SWITCH and check that the PWR powers up correctly The green DC OK light should be on steady and the overload light red should off 7 Close and lock the PWR enclosure and check that it does not open lock functions correctly The PWR 480B installation is now complete ...

Page 12: ...ge 1 Mount the bracket to the cabinet 2 Mount the cabinet to the frame Figure 7 Mounting Brackets IMPORTANT The cabinet must be installed vertically in such a way that the key lock is no higher than 1 90 m from the ground see Fig 2 Figure 8 PWR 480B cabinet max height Please note that the cabinet door can be unlocked and opened by using the key provided along with the product max 190 cm ...

Page 13: ... gland material seals around it The Cable Entry Plate has 14 cable entry points with the following specifications Number of Entry Points Cable Diameter Millimeters Inches 6 3 0 6 5 0 118 0 256 4 5 0 9 2 0 197 0 362 4 9 6 15 9 0 378 0 626 4 1 2 AS I Cable Compression Connectors Prepare the AS I cable by stripping the wires and inserting first the compression connector nut then the AS I cable sealin...

Page 14: ...lems i e output overload causing output voltage to be reduced by less than 90 of nominal these lines open Lines 13 and 14 are decoupled from the power output lines and can be connected to a free digital input to signal this alarm condition 4 2 2 DC Direct Output The 24 volt DC Output terminals are divided into two sections direct output and 4A current limited output Connect the output devices acco...

Page 15: ...ly Maximum Number of Scanners by Topology Triple Branch Double Branch Single Branch DS8110 22 18 9 DX8210 22 18 9 The following products are also AS I compatible DS5100 DM3610 SC5000 In case of networks using a mix of products you must calculate the total power consumption so as not to exceed the limits for the specific topology used See the specific product reference manual in the Technical Featu...

Page 16: ...S I Terminal input terminal Figure 14 Triple Branch Topology PWR 480B device nodes 200 W max 24 Vdc AS I single branch with end cap Scanner device nodes AS I Terminal 24 Vdc AS I branches with end caps 3 Generic 24 Vdc Cable Dimensioner node if present 24 Vdc AS I branch connected to 4 A MCB block PWR 480B 200 W max for each branch 480 W max total of all devices PWR 480B device nodes 200 W max for...

Page 17: ...e below PWR 480B Power Supply Maximum Number of Scanners Cables DX8200A 12 CAB 8305 and CAB 8605 DS8100A 16 CAB 8305 and CAB 8605 DX6400 20 CAB 63xx DS6400 DS6300 24 CAB 63xx NOTE The maximum current to be propagated through 6000 series scanners is 2A therefore a CAB 63xx power drop cable is required for every three readers The power supply unit is connected directly to the scanners through Lonwor...

Page 18: ...imum Number of Modules Base Bxx 8 Hi Perf Hxx 4 The power supply unit is connected to the XRF410N Base module through the CBX500 ATS 001 according to the following example diagram Figure 16 Connecting PWR 480B to XRF410N Base Modules Custom Power Cable to CBX PWR 480B CBX 24 Vdc Vdc GND GND AC in 24 Vdc Ethernet Host CBX500 ATS 001 XRF410N Master P S CBL 1480 05 CAB DS05 S ID NET Terminator applie...

Page 19: ...r connection is also supplied to the QL connector for Illuminator power Figure 17 Connecting PWR 480B to XRF410N Hi Perf Modules Custom Power Cable to CBX CAB MLP 0x Cable PWR 480B CBX Wire Color Meaning 24 Vdc Vdc White 24 Vdc GND GND Blue GND AC in 24 Vdc Ethernet Host CBX500 ATS 001 XRF410N Master P S CBL 1480 05 CAB DS05 S ID NET Terminator applied to last module in chain CAB MLP 05 Custom Cab...

Page 20: ...ized Network Figure 18 Connecting PWR 480B to a Matrix 450N ID NET Synchronized Network Custom Power Cable to CBX CAB LP 0x Cable to LT 03x PWR 480B CBX Wire Color Meaning 24 Vdc Vdc Brown White 24 Vdc GND GND Black Blue GND AC in Ethernet Host CAB LP 0x QL Custom Cable CBX with BA600 PS The Matrix M450N ID NET Master connected to the CBX uses the CAB LD 102 no power cable while the Slaves connect...

Page 21: ...R 480B to a Matrix 450N ID NET Multidata Network Custom Power Cable to CBX CAB LP 0x Cable to LT 03x PWR 480B CBX Wire Color Meaning 24 Vdc Vdc Brown White 24 Vdc GND GND Black Blue GND AC in 24 Vdc Ethernet Host CAB LP 0x Custom Cables CBX PS All Matrix M450N ID NET units that require Trigger or IO connections must use the CAB LD 102 no power cable between the Matrix 450N and its relative LT 03x ...

Page 22: ... Illuminator and CBX NOTE The AI7000 series illuminators are supplied with a CVL 2389 extension power cable Use this cable to connect the PWR 480B power supply by cutting off the cable s male Amphenol connector and connecting the wires to the PWR 480B according to the table below CVL 2389 Cable to AI7000 Wire Color Meaning White GND Green 24 Vdc Red 24 Vdc Black GND The CBX510 connection box recei...

Page 23: ...amera illuminator according to the following diagram power supply side Figure 21 Connecting PWR 480B to NLS9000 Illuminator and CBX The NLS9000 series illuminators and CBX9000 connection boxes are supplied with a proper power cord PWR 480 to CBX Power Cable to CBX9000 or CBX500 NVS CAB 502 Cable to NLS9000 PWR 480B CBX Pin Meaning 24 Vdc Vdc 1 GND GND GND 2 24 Vdc 3 24 Vdc 4 GND For further detail...

Page 24: ...vides this protection For primary wiring use a 3 conductor cable between 2 5 mm2 4 mm2 13 AWG 11 AWG for every conductor Choose the overall cable diameter and UL Listed conduits accordingly The AC input cable must be inserted through the AC Input Cable Compression Connector The individual conductors must be inserted into the dedicated terminal blocks on the DIN rail see figure below which are mark...

Page 25: ...current 20 A 22 A up to 40 C ambient temp ENVIRONMENTAL FEATURES Operating Temperature 0 to 50 C 32 to 122 F Storage Temperature 20 to 70 C 4 to 158 F Humidity 5 95 non condensing Protection Class EN 60529 IP65 PHYSICAL FEATURES Mechanical Dimensions HxLxD 400 x 300 x 210 mm 15 8 x 11 8 x 8 3 in Weight about 12 kg 26 5 lbs when cables are inserted into the proper holes of the cable entry plate and...

Page 26: ...480B INSTALLATION MANUAL 20 A A ELECTRICAL DIAGRAMS PWR 480B ELECTRICAL DIAGRAM The PWR 480B components are electrically connected as displayed in the following diagram Figure 23 PWR 480B Electrical Diagram ...

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