Davco SHOP PRO ST, Technical Manual

Page 1: ... Components 2 E Important Safety Precautions 3 Set up and Maintenance 4 Hoses and Adapters 5 Hose Connections Priming 6 Priming the Fuel Module with Compucheck Fitting 7 Hose Connections for Priming at 50 PSI 8 Priming with Regulator settings of 50 PSI 10 Fuel Tank Sweeping with Filtration 11 Fuel Transfer with Filtration 12 Service Parts 13 Service Parts Adapters 14 Warranty Policy 15 Parts Retur...

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Page 3: ...nt and water from fuel tanks of diesel powered equipment or from diesel storage tanks Cleans fuel tanks during service can be a value added service or a new revenue stream Eliminates downtime due to fuel contamination Specifications Height 24 handle down 38 handle up Width 21 Depth 24 Weight 35 lbs Electric Motor 12VDC 3000 RPM UL Listed Flow Rate 12VDC 91 GPH Shop Pro Filtration All in one fuel f...

Page 4: ...odland Drive Saline MI 48176 1629 F1321 REV E SHOP PRO ST WITH 50 80 PSI PRESSURE REGULATOR TECHNICAL MANUAL SHOP PRO ST COMPONENTS Handle Filtration Unit Dispensing Wand Pressure Hose Pick up Wand Drain Suction Hose Power Connection On Off Switch Motor Pump ...

Page 5: ...ays disconnect the power supply when the Shop Pro is not in use Scalding hazard When diesel fuel is circulated through an operating engine it can become very hot Do not allow fuel to come in contact with eyes or unprotected skin Allow the engine and fuel to cool to ambient temperature before replacing the fuel filter or performing service operations which could result in spillage of fuel from the ...

Page 6: ...he quality of the fuel it has filtered 1 Open the vent cap slightly to break the vacuum Place the end of the drain hose in a suitable container and open the drain valve 2 When only fuel is coming out of the hose shut the valve Hand tighten the vent cap until it clicks Filter Replacement Replace the filter in the filtration unit when there is low flow pressure or when the filter is visibly contamin...

Page 7: ...ssure Hose with check valve Green Quick connect Suction Hose ADAPTERS Hose Connection Description Photo Blue Compucheck Compucheck fitting for priming Fuel Module Red Voss Priming MaxxForce Engines using regulator setting of 50 PSI Green Voss Priming MaxxForce Engines using regulator setting of 50 PSI 60 White tube Quick connect Pick up Wand Put in fuel tank or container 20 White tube Quick connec...

Page 8: ...WITH 50 80 PSI PRESSURE REGULATOR TECHNICAL MANUAL HOSE CONNECTIONS PRIMING PRESSURE HOSE SUCTION HOSE QUICK CONNECT PRESSURE RED SUCTION GREEN PRESSURE RED SUCTION GREEN PRESSURE RED SUCTION GREEN FUEL PRIMING COMPUCHECK FITTING COMPUCHECK ADAPTER BLUE Priming with Compucheck Adapter Use 80 PSI Setting on Regulator ...

Page 9: ...hose to the pressure hose red on the Shop Pro 5 Connect the Compucheck fitting to the priming port on the fuel module 6 Open the ball valve 7 Turn the Shop Pro FXP ON Prime the fuel system for four minutes 8 While the Shop Pro is still turned ON start the engine Allow the engine to idle for one minute before revving the engine Turn off the engine 9 Turn the Shop Pro off Close the Shop Pro pressure...

Page 10: ... with Regulator Settings of 50 PSI Use on engine applications that require 50 PSI for priming PRESSURE HOSE SUCTION HOSE FUEL TANK PRESSURE RED SUCTION GREEN PRESSURE RED SUCTION GREEN QUICK CONNECT QUICK CONNECT SUCTION GREEN PRESSURE RED 50 PSI Green hose with 90 Voss Fitting Connect to Fuel Outlet on Fuel Pro Connect to Fuel Supply Line Green Suction Hose Red Pressure Hose Red hose with straigh...

Page 11: ...en servicing MaxxForce 11 13 and 15 engines 50 PSI 1 Connect the Shop Pro to a power source 2 Attach the green Voss adapter to the suction hose green 3 Connect the red Voss adapter to the pressure hose red 4 Disconnect the fuel supply line from the FUEL OUT port 5 Connect the green Voss adapter to the Fuel Pro inlet fitting Item 3 6 Connect the engine fuel supply line Item 1 to the red Voss adapte...

Page 12: ...ter no bubbles are visible in sight glass 9 Start the engine and run the engine at 1200 rpm for a minimum of two minutes Turn off engine 10 Turn the Shop Pro OFF 11 Close pressure and suction hose ball valves Items 1 and 2 12 Disconnect the adapters from the fuel line and Fuel Pro 13 Reconnect the fuel supply line to Fuel Pro FUEL OUT port 14 Return the adapters to the cart Return the hoses to the...

Page 13: ...om the fuel tank be fore sweeping Pro Tip Elevate the end of the truck to allow water and con taminants to collect closest to the fuel fill point 1 Connect the Shop Pro to a power source 2 Attach the 60 pick up wand to the suction hose green and insert it into the fuel tank 3 Open the ball valve 4 Attach the 20 dispensing wand to the pressure hose red 5 Insert the dispensing wand into the fuel tan...

Page 14: ...ECT QUICK CONNECT TANK A TANK B 1 Connect the Shop Pro to a power source 2 Attach the 60 pick up wand to the suction hose green and insert it into the fuel tank 3 Open the ball valve Attach the 20 dispensing wand to the pressure hose red Insert the dispensing wand into the fuel tank or container that the fuel is to be transferred to 4 Open the ball valve 5 Turn the Shop Pro ON If the tank the fuel...

Page 15: ...2099S Motor Not Shown 782078S J Pump 782002S K Cable Wire w Clips 782077S FILTRATION L Cover Collar Spring Vent Cap and Vent Cap O rings 243013SDAV M Filtration Unit w Fasteners regulated Shop Pro ST 772030S N Regulator Asm 772025S O Wrench 232007DAV P Fleetguard Brand 7 micron FS19624 HOSES Description Purchased before 09 06 16 Purchased after 09 06 16 Q Pressure Hose red 17 ft 782134S 782286S R ...

Page 16: ...d 60 tube 782114S 782289S Dispensing Wand 20 tube 782133S 782288S NAVISTAR HOSE KITS Description Purchased before 09 06 16 Purchased after 09 06 16 Voss Fitting Adapter Red 782207S 782293S Angled Voss Adapter Green 782206S 782292S Includes Voss Fitting Adapter Red and Angled Voss Adapter Green for Navistar Engines 782320S 782319S FITTINGS Description Purchased before 09 06 16 Purchased after 09 06...

Page 17: ...of use loss of profits or income loss of capital cost of substitute equipment living expenses claims by purchaser s customers or other third parties or other incidental special or consequential damages Attachments accessory items and parts not manufactured or distributed by DAVCO Any aftermarket or OEM component not approved specifically to work with a DAVCO manufactured product Product that has b...

Page 18: ... for returns in which DAVCO inadvertently shipped incorrect quantity or product Overstock Returns for ordering more product s than required or incorrect part s will be accepted within 60 days from the date of purchase Proof of purchase will be required i e original invoice delivery receipt These types of return s are subject to a minimum restock fee of 40 or 40 00 whichever is higher Additional re...

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