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DEUTSCH Crimp Tool HDT-48-00 & DANIELS Crimp Tool AF8 M22520/1-01

Maintenance and Lubrication Guide 

This guide provides the information required for basic maintenance of the DEUTSCH Crimp Tool   
HDT-48-00 and & DANIELS Crimp Tool AF8 M22520/1-01 (these tools are functionally identical 

for maintenance purposes) as modified by C. Davis Systems & Software, LLC's (CDSS) for use in 
our GWT and LC lines of Crimping Machines. 

NOTE: the DEUTSCH Crimp Tool HDT-48-00 & DANIELS Crimp Tool AF8 M22520/1-01 are hand 

tools modified by CDSS for use in our our various automated Crimping Machines. Although the 
tool was designed to be 'maintenance free,' the extremely high cycle counts and throughput of 

automated crimping in our customer's various wire processing applications necessitate periodic 
maintenance, especially cleaning and lubrication.

We recommend Krytox GPL 206 Grease for all Crimp Tool lubrication. Krytox is stable at high 

temperatures, chemically inert, insoluble in most common solvents, non-flammable, and 
compatible with plastics, metal, rubber and ceramics. 

Summary of Contents for HDT-48-00

Page 1: ...EUTSCH Crimp Tool HDT 48 00 DANIELS Crimp Tool AF8 M22520 1 01 are hand tools modified by CDSS for use in our our various automated Crimping Machines Although the tool was designed to be maintenance free the extremely high cycle counts and throughput of automated crimping in our customer s various wire processing applications necessitate periodic maintenance especially cleaning and lubrication We ...

Page 2: ...pter plate or shim between the Deutech Crimp tool and the Mounting Plate for these carefully note the location and orientation of this part for ease of later reassembly Some models will also require detaching the pneumatic cylinder clevis from the Lever Arm At this point the Crimp Tool should be detached from the Crimp Head Now remove the 4 Torx bolts from the Indenter Housing With the Torx Bolts ...

Page 3: ...rimps These parts cannot be repaired if excessively worn the crimp tool must be replaced However regular cleaning and lubrication will greatly extend the life of the crimp tool When you have finished cleaning the components reassemble the Indenters and Springs in the Indenter Housing WITH CARE TO RETURN THE INDENTER CAM LOBES AND THE MACHINED SLOT TO THE CORRECT ORIENTATION You are now ready to re...

Page 4: ...all the Indenter Housing Plates on both sides of the assembly The DEUTSCH HDT 48 00 or DANIELS AF8 M22520 1 01 Crimp Tool assembly is is now ready for lubrication Apply fresh Krytox Grease to the Indenter cams the Indenter springs and the body of the Indenter Housing ...

Page 5: ...in in the Crimp Tool s Body Apply a thin bead of Krytox Grease to the Shims on both sides this will aid in re installation by making the shim stick to the Indenter Assembly and also will help lubricate the tool in use Carefully keeping the shims aligned insert the assembly into the Crimp Tool s Body You can temporarily insert the Torx Bolts BACKWARDS through the assembly to help keep it aligned du...

Page 6: ... Gauge While sliding the Depth Arm into place you must hook the Depth Gauge Spring into the recess on the Crimp Depth Arm At this point the Tool should be largely assembled with alignment and orientation held by the Torx Bolts You can now reinstall the Faceplate in front of the Indenter Housing and reverse the Torx Screws to their proper alignment ...

Page 7: ...TE if the crimp tool is sticky articulates poorly requires excessive pressure to close or sticks in position a piece of debris may have gotten caught om the cams or springs disassemble and clean tool again with careful attention to debris which may be caught in the Indenters the cams or the Indenter springs If this occurs the tool must be disassembled cleaned and lubricated again After confirming ...

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