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Loudspeaker Kit 

Assembly Instructions

Dayton Audio RS621 Speaker Kit

 

www.daytonaudio.com 

P.O. Box 52  •  Springboro, OH  •  45066-052  •  Phone: (937) 743-8248

6. Install Grill
The grill has four neodymium magnets which are embedded in the 
frame. These magnets are arranged to align with the screws that hold the 
baffle in place. Simply place the grill on the baffle and align as necessary. 

7. Test the speaker
Connect the speakers to your stereo system and play music through 
the speakers to verify that the overall sound is full and smooth.  If a 
driver is not working or the sound is intermittent or distorted, please 
see the troubleshooting section for possible remedies. In most cases 
the cause of a problem will be traced back to improper wiring of the 
crossover and not faulty drivers.

Break-In: Please allow a full two weeks of playing time at moderate 
volumes before playing the system at high energy levels. This will allow 
the drivers suspensions to properly break in before being subjected to 
large excursions. 

Care and cleaning
To protect the Dayton speaker system’s finish, use some care when 
cleaning it. To remove dust from drivers, grills, or the cabinet tops, a 
synthetic “feather duster” works well. For more stubborn dust on the 
grills or woofers, a vacuum cleaner with gentle brush attachment may 
be used. It is not recommended to use any type of cleaning apparatus 
on tweeter domes; dust will not affect the sound, and the chance of 
damaging the dome is high.   

For cleaning streaks or fingerprints on the cabinet finishes, an 
ammonia-based window cleaner is recommended. It will not affect the 
finish and will leave a streak-free shine. It is important to use only very 
soft, clean cloths, and to wipe gently at the surface. Intense scrubbing 
or using cloths with debris on them may cause small swirl marks or 
scratches. Of course, the best way to maintain the finish on the cabinet 
is to prevent soiling it in the first place. Never place drinks or abrasive 
objects on the top of the speaker.

Troubleshooting

Again, in most cases the cause of a problem will be traced back to the improper wiring of the crossover and not a faulty driver. Common mistakes: 
using the wrong harness, improper polarity, bad or loose connections. 

Problem: No output from speaker system.
Cause: Bad connection.
Solution: Check connections from the stereo to the input of the 
speaker system. If OK, check the connection from the binding post 
to tweeter and woofer input terminals. If this is OK, Test speaker on 
another system.  If sound comes out check initial stereo settings and 
connections (speakers on/off). If there is no sound at all, please contact 
your place of purchase immediately.

Problem: No output from woofer in individual speaker.
Cause: Bad connection or defective woofer.
Solution: Check connections from crossover board to woofer. If this 
is OK, directly test the woofer by hooking it up to stereo system at 
low volume setting. If sound comes out of the woofer, then go back 
and check connections. If there is no sound at all, then woofer is likely 
defective. Please contact your place of purchase immediately.

Problem: No output from tweeter in individual speaker.
Cause: Bad connection or defective tweeter.
Solution: Check connections from crossover board to tweeter. If OK, it 
is possible to carefully test the tweeter by directly connecting it to your 
stereo. Test at a very low volume for a brief period of time, at the level 
of a loud whisper. If there is high-frequency sound, then go back and 
check connections. If no sound at all, then tweeter is likely defective. 
Please contact your place of purchase immediately.

Problem: There is sound from the speaker, but it is very quiet and 
seems to be mostly treble or midrange. 
Cause: Woofer and tweeter are wired backwards.
Solution: Immediately cease testing to prevent damage to the tweeter. 
Check connections from crossover board to woofer and tweeter, mak-
ing sure the high pass filter denoted with a “T” on the output terminal 
is connected to the tweeter and the low pass filter denoted as “W” is 
connected to the woofer. 

Problem: Intermittent output of entire speaker, woofer, or tweeter.
Cause: Bad connection in wires or crossover board.
Solution: If entire speaker is intermittent, then check connections 
between the input terminals and the crossover board. If just woofer or 
tweeter is intermittent, check the wires going to the drivers. If these are 
OK, check the connections of the components within the appropriate 
section of the crossover.

Problem: In stereo, speakers lack bass or image is unfocused.
Cause: Speakers are out of phase.
Solution: Check connections from amplifier to the speakers. Make 
sure polarity is the same on both speakers. If correct, check the polarity 
of connections going from binding posts to input on crossovers. If this 
does not correct the problem, check polarity throughout the rest of the 
system, looking for one driver that is wired incorrectly.

Problem: One speaker appears louder than the other.
Cause: Amplifier settings, environmental factors, psychoacoustics, 
poor connection in crossover.
Solution: Check your amplifier to ensure that the balance is set even. 
Next, check that one speaker isn’t closer to a wall, window, couch, or 
other acoustically important object. This may affect perceived loudness 
due to the addition or reduction of extra sound reflections. If this is the 
case, physically switch the left and right speakers, and re-observe. If the 
same location still sounds quieter, then it is the environment. If the quiet 
speaker moves, then you may have a problem within the speaker. Often, 
if you think one speaker is louder than the other, it will appear so. Have 
someone help you do a blind test or take a break and allow time for your 
brain to relax. The next day, if one still seems louder, investigate all con-
nections within the crossover.

Problem: Speakers play well, but amplifier shuts down.
Cause: Amplifier does not have enough power or cannot handle 
speaker impedance.
Solution: If using 4 ohm speakers, check receiver/amplifier manual to 
see if it can handle 4 ohm speakers or if it has a low impedance setting. 
If not, upgrade your amplifier. If the receiver/amplifier can safely handle 
the speaker load, then it may simply not have enough power.

 

 

IMRS62109A

© Dayton Audio

®

Last Revised:  3/29/2011

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