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© Copyright 2005, DB Industries, Inc.

WARNING: This product is part of a fall protection system. The users must read and follow the manufacturer’s instructions
for each component of the system. These instructions must be provided to the users of this equipment. The users must
read and understand these instructions before using this equipment. Manufacturer’s instructions must be followed for
proper use and maintenance of this product. Alterations or misuse of this product, or failure to follow instructions, may
result in serious injury or death.

IMPORTANT: If you have questions on the use, care, or suitability of this equipment for your application, contact
DBI/SALA.

1.0

APPLICATION

1.1

PURPOSE: The Sayfline Multi-span Wire Rope Horizontal Lifeline System is designed for use as an anchoring
means for one or two personal fall arrest system (PFAS) or fall restraint system. Use the Sayfline Horizontal
Lifeline (HLL) where horizontal mobility and fall protection is required. The Sayfline Horizontal Lifeline may not be
used for fall protection of material or equipment.

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LIMITATIONS: The following limits apply to the installation and use of Sayfline Multi-span Wire Rope Horizontal
Lifeline System. Other limitations may apply:

IMPORTANT: OSHA regulations state that horizontal lifelines shall be installed and used under the supervision of a
qualified person (see below for definition) as part of a complete personal fall arrest system that maintains a safety
factor of at least two.

Qualified Person: An individual with a recognized degree or professional certificate, and extensive knowledge
and experience in the subject field, who is capable of design, analysis, evaluation, and specification in the
subject work, project, or product. Refer to OSHA 1910.66, 1926.32, and 1926.502.

Intermediate
Bracket

Anchorage

Anchorage Connector
(Supplied by customer)

Zorbit HLL Energy

Absorber

Sayflink Sleeve

Labels

Turnbuckle

Thimble/Cable Clip

End Termination

Figure 1 - Typical Sayfline

™ 

Multi-span Wire Rope Horizontal Lifeline System

User Instruction ManualSayfline

™ 

Multi-span Wire Rope

Horizontal Lifeline

This manual is provided as the Manufacturer’s Instructions, and should be used as part

of an employee training program as required by OSHA.

Cable

Instructions for the following series products:

Sayfline™ Multi-span Wire Rope Horizontal Lifeline

(See back page for specific model numbers.)

Summary of Contents for Sayfline 7603000

Page 1: ...following limits apply to the installation and use of Sayfline Multi span Wire Rope Horizontal Lifeline System Other limitations may apply IMPORTANT OSHA regulations state that horizontal lifelines shall be installed and used under the supervision of a qualified person see below for definition as part of a complete personal fall arrest system that maintains a safety factor of at least two Qualifie...

Page 2: ...A before proceeding G FALL CLEARANCE There must be sufficient clearance below the worker to arrest a fall before striking the lower level or obstruction See section 3 3 for required clearance information H BODY SUPPORT Sayfline Multi span Wire Rope Horizontal Lifelines must only be used with personal fall arrest systems incorporating a full body harness I PHYSICAL AND ENVIRONMENTAL HAZARDS Use of ...

Page 3: ...g to which another connector is attached B In a manner that would result in a load on the gate NOTE Large throat opening snap hooks should not be connected to standard size D rings or similar objects which will result in a load on the gate if the hook or D ring twists or rotates Large throat snap hooks are designed for use on fixed structural elements such as rebar or cross members that are not sh...

Page 4: ...ns of the anchorage will affect system performance and may increase the required fall clearance below the system which could result in serious injury or death 2 6 CONNECTING SUBSYSTEM The connecting subsystem is the portion of the personal fall arrest system that is used to connect between the horizontal lifeline subsystem and harness fall arrest attachment element The connecting subsystem must li...

Page 5: ... free fall and required clearance distance Both anchorages must be installed at approximately the same elevation so that the horizontal lifeline system is not sloped more than a 1 12 pitch 1 inch rise over a 12 inch run The cable must be in a straight line no curves or turns are allowed in a Sayfline Multi span Lifeline installation The installation process consists of 7 steps 1 Determine the loca...

Page 6: ...e maintained in all bracket positions a system with brackets mounted below the user should only be used for fall restraint applications Step 3 To attach the cable to the first anchor point link one pair of shackles together then connect one side of the linked shackles to the anchor using the included nut and bolt Connect the other side of the shackles to the Zorbit that s connected to the turnbuck...

Page 7: ...the first end so that only four threads are visible inside the turnbuckle body This will allow for maximum tensioning of the system after anchoring the second end Install all of the Sayflink sleeves onto the cable before terminating the second end Step 7 To terminate the second end of the cable to its anchor attach the shackles to the anchor and Zorbit as described in Step 3 Then attach the thimbl...

Page 8: ...ce and create a swing fall hazard which may result in serious injury or death B CONNECTINGTOTHE HLL SYSTEM Approach the work area using the appropriate access equipment Connect the personal fall arrest system to one of the D rings on a Sayflink sleeve on the HLL Connectors must meet all compatibility and strength requirements C WALKING ALONGTHE SYSTEM Once attached to the Sayfline System the Sayfl...

Page 9: ...ed Do not use components if inspection reveals an unsafe or defective condition Record results of each inspection in the inspection and maintenance log in section 11 0 of this manual 6 2 INSTALLED SYSTEMS An inspection of the HLL system by a qualified person must be completed after the system is installed The system must be periodically inspected by a qualified person when left installed for an ex...

Page 10: ...ecome heavily soiled with grease paint or other substances clean with appropriate cleaning solutions Remove dirt from the cable using a fiber brush Do not use a wire brush and do not apply any solvents or lubricants without prior approval from DBI SALA Clean all other Sayfline components using a nonabrasive cloth and hot water mild detergent mix Dry with a clean cloth Do not use solvents to clean ...

Page 11: ...11 9 0 LABELING 9 1 These labels must be present and fully legible Zorbit Label Sayfline Labels ...

Page 12: ...12 10 0 COMPONENT DRAWINGS Zorbit Part No 7401013 ...

Page 13: ...13 Sayflink Sleeve Assembly Part No 768002 ...

Page 14: ...14 Intermediate Bracket Part No 7608001 Turnbuckle Part No 7002050 ...

Page 15: ...v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A 11 0 INSPECTION AND MAINTENANCE LOG DATE OF MANUFACTURE _______________________________________________________________________ MODEL NUMBER ______________________________________________________________________________ DATE PURCHASED _________________________________...

Page 16: ...65 Fax 905 795 8777 www salagroup com www salagroup com This manual is available for download at www salagroup com Form 5902167 Rev C I S O 9 0 0 1 Certificate No FM 39709 This instruction applies to the following models 7603000 7603020 7603040 7603060 7603080 7603100 7603120 7603140 7603160 7603180 7603200 7603220 7608001 Additional model numbers may appear on the next printing of these instructi...

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