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IR-HOUSING-ASSEML

X2 IR-HOUSING-ASSEMR

X2

THERE IS NO BUNGEE BOX IN THE 5 FT. APPLICATION

6 FT.

MOUNTING HOOK

SECTION CAP

E

D

C

BUNGEE BOX

INVIS-A-RACK

 INSTALLATION INSTRUCTION

 

DZ 951550, DZ 951600, DZ 951800

A

B

DRIVER FRONT / PASSENGER REAR

PASSENGER FRONT / DRIVER REAR

8 FT.

VARIES

X2 DZE-539-150CP

X8 ECIR4

X4

FGT 32

16 FT. PN 220

X8 PN 90

X8

FOAM GASKET

3/8" BOLT

3/8" NUT

F

G

H

Summary of Contents for DZ 951550

Page 1: ...ION 6 FT MOUNTING HOOK SECTION CAP E D C BUNGEE BOX INVIS A RACK INSTALLATION INSTRUCTION DZ 951550 DZ 951600 DZ 951800 A B DRIVER FRONT PASSENGER REAR PASSENGER FRONT DRIVER REAR 8 FT VARIES X2 DZE 539 150CP X8 ECIR4 X4 FGT 32 16 FT PN 220 X8 PN 90 X8 FOAM GASKET 3 8 BOLT 3 8 NUT F G H ...

Page 2: ...ket F Apply the sticky side of the gasket to the bottom of the rack assemblies and bungee boxes if applicable Use the lip on the bottom side as a guide to apply the gasket straight with the part TOOLS REQUIRED 1 ALIGN GASKET WITH THIS EDGE After applying the gasket use a utility knife to trim the gasket with the end of the part TRIM AT EDGE ...

Page 3: ...ee boxes they will need to be assembled With the lid held almost perpendicular to the base align the hook on the back of the lid with the channel on the base Slide the lid onto the base 2 BASE LID When the edges are flush close the lid ...

Page 4: ...e a bungee box and you will only use one of the section cap E per side If you are installing on an 8 bed the bungee box will be longer than what is shown below but will install in the same way Assemble the sections as shown below The tabs in the section cap E fit into the extrusion as shown in this figure When installed to outside profile of the section cap will match the extrusion profile 3 ...

Page 5: ... the 3 8 nuts H onto the 3 8 bolt G then thread the bolt part way into the hole on the hold down clamp D There will be 4 of these used per side Slide the 4 hold down clamps into the bottom channel on the back side 4 ...

Page 6: ... to bridge the allows but still completely in the joint between the rack section and the channel of the extrusion bungee box equally Note Some trucks will have a center stake hole that will not allow the hold down clamp to bridge the joint of the main housing and bungee box In this case it is important to make sure that the two hold down clamps are installed on the front main housing and two hold ...

Page 7: ...the cab and work your way to the bolt at other end of the bed Repeat the process of tightening the bolts to insure that all are completely tighten Once the 3 8 bolts have been tightened using a 9 16 open end wrench tighten the nut against the bottom of the hold down clamp 7 6 1 2 3 4 ...

Page 8: ...ed To use the Invis a rack pull up on the top section using the cut out provided 8 9 There is a safety stop on the side to prevent the rack from slamming down when closing it Depress the push button to allow the top section to be opened all the way SAFETY STOP ...

Page 9: ... button engages the second hole on the side On the inside of the top section pull up on the material arm Extend the material arm until the push button engages 11 10 2nd HOLE Repeat these steps for the other side MATERIAL ARM PUSH BUTTON HOLE ...

Page 10: ...des have been extended press the push button in the cross bar and pull it out Insert the cross bar into the other side of the rack and engage the push button in the first hole 12 INSERT BAR ENGAGE PUSH BUTTON HERE ...

Page 11: ... engages Do NOT use the rack with out both push buttons engaged 13 PUSH THIS WAY PUSH THIS WAY PUSH BUTTON WILL ENGAGE HERE ON THE BACKSIDE When installed on the Ford superduty the second push button will engage the 2nd hole PUSH THIS WAY PUSH THIS WAY PUSH BUTTON WILL ENGAGE HERE ON THE BACKSIDE ...

Page 12: ...n that was engaged in the previous step and pull the two haves of the rack towards each other Disengage the other push button on the cross bar and slide it out 14 PULL THIS WAY PULL THIS WAY PUSH BUTTON ON THE BACKSIDE PUSH BUTTON SLIDE BAR THIS WAY ...

Page 13: ...Slide the cross bar back until the push button engages in the first hole Depress the push button and bring the material arm down PUSH BUTTON WILL ENGAGE HERE MATERIAL ARM PUSH BUTTON ...

Page 14: ... push button to lower the remaining part of the rack Then depress the push button in safety stop to complete the stowing of the rack PUSH BUTTON PUSH BUTTON Repeat these step for the remaining portions of the rack ...

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