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STATIONARY BATTERY INSTALLATION  

AND OPERATING INSTRUCTIONS

SAFETY PRECAUTIONS

    Although all valve regulated batteries have the 

electrolyte immobilized within the battery, the 

electrical hazard associated with batteries still exists. 

Work performed on these batteries should be 

done with the tools and the protective equipment 

listed below.

 VRLA battery installations should be 

supervised by personnel familiar with batteries and 

battery safety precautions.

  

WARNING: Risk of fire, explosion or burns. Do not 

disassemble, heat above 65°C, or incinerate

.

IN REFERENCE TO THIS MANUAL:

– “Battery” is defined as an individual 12-volt unit.

–  “Battery string” is defined as a series connected elec-

trical system comprised of batteries 

(individual 12-volt units).

Protective Equipment

  

Although VRLA batteries can vent or leak small 

amounts of electrolyte, electrical safety is the principle 

but not the only concern for safe handling. Per IEEE 

1188 recommendations, the following minimum set 

of equipment for safe handling of the battery and 

protection of personnel shall be available:

1. 

 Safety glasses with side shields, or goggles, or face 

shields as appropriate. (Consult application specific 

requirements)

2.   Electrically insulated gloves, appropriate for  

the installation.

3.   Protective aprons and safety shoes.
4.   Portable or stationary water facilities in the battery  

vicinity for rinsing eyes and skin in case of contact  

with acid electrolyte.

5.   Class C fire extinguisher.
6.   Acid neutralizing agent.

Summary of Contents for HRC800

Page 1: ...tring is defined as a series connected elec trical system comprised of batteries individual 12 volt units Protective Equipment Although VRLA batteries can vent or leak small amounts of electrolyte electrical safety is the principle but not the only concern for safe handling Per IEEE 1188 recommendations the following minimum set of equipment for safe handling of the battery and protection of perso...

Page 2: ...d at the time of actual unloading each package should be visually inspected for any possible damage or electrolyte leakage If either the entire shipment should be conducted and noted on the bill of lading Record receipt date inspection date and notify carrier of any damage Unpacking 1 Always wear eye protection 2 Check all batteries for visible defects such as cracked containers loose terminal pos...

Page 3: ... completed for each refresh charge 8 Batteries shall not be stored beyond 12 months Storing beyond 12 months will affect warranty 9 If the storage refresh requirements cannot be met contact the East Penn Reserve Power Product Support Department for alternate instructions INSTALLATION General Caution should be taken when installing batteries to insure no damage occurs The battery string cabinet tra...

Page 4: ...ast Penn Mfg Safe installation of any venting equipment is the responsibility of the installer BATTERY ASSEMBLY ALWAYS WEAR EYE PROTECTION 1 Set up the battery string so that the positive post of one battery is connected to the negative post of the next battery for all series connections The inter battery connector contact surfaces shall be cleaned by rubbing gently with a non metallic brush or pa...

Page 5: ...erify that the installer did torque all connections properly to 100 in lb 5 Micro ohm readings should be taken across every connection Refer to meter manufacturer s instructions for proper placement of probes If any reading differs by more than 20 from its initial installation value re torque the connection to 100 in lb 5 If reading remains high clean con tact surfaces according to Step 1 under Ba...

Page 6: ...an 20 from initial readings taken retorque the connection Retourque value is equal to initial torque value as indicated in BATTERY ASSEMBLY section Recheck the micro ohm reading If the reading remains high clean the contact surface according to installation portion of this manual 1 Other Maintenance Inspection intervals follow IEEE 1188 Battery Cleaning Do not use any chemical compounds to clean b...

Page 7: ...ttery 2 Battery 3 Battery 4 Battery 5 Battery 6 Battery 7 Battery 8 Battery 9 Battery 10 Battery 11 Battery 12 Battery 13 Battery 14 Battery 15 Battery 16 Battery 17 Battery 18 Battery 19 Battery 20 Battery 21 Battery 22 Battery 23 Battery 24 ALL FIELDS TO THE RIGHT OF THE CELL NUMBER ABOVE MUST BE COMPLETED EPM ORDER NUMBER WILL APPEAR ON THE SHIPPING LABEL ON THE CARTON COVERING EACH PALLET OF C...

Page 8: ...84 2 28 13 46 14 36 82 4 27 13 48 14 38 80 6 26 13 49 14 39 78 8 25 13 50 14 40 77 0 24 13 51 14 41 75 2 23 13 52 14 42 73 4 22 13 54 14 44 71 6 21 13 55 14 45 69 8 20 13 56 14 46 68 0 19 13 57 14 47 66 2 18 13 58 14 48 64 4 17 13 60 14 50 62 6 16 13 61 14 51 60 8 15 13 62 14 52 59 0 14 13 63 14 53 57 2 13 13 64 14 54 55 4 12 13 66 14 56 53 6 11 13 67 14 57 51 8 10 13 68 14 58 50 12mV per C ...

Page 9: ...A HRC CHARGE CURRENT LIMITS Battery Type Max Charge Current A Max Charge Current A HRC800 17 2 5 2 HRC950 24 4 7 3 Using minimum charge current will extend recharge time and increase risk of battery being undercharged ...

Page 10: ...____ Remarks Recommendations____________________________________________________________ Readings should be taken at installation and annually thereafter _ 1 41 81 121 161 201 2 42 82 122 162 202 3 43 83 123 163 203 4 44 84 124 164 204 5 45 85 125 165 205 6 46 86 126 166 206 7 47 87 127 167 207 8 48 88 128 168 208 9 49 89 129 169 209 10 50 90 130 170 210 11 51 91 131 171 211 12 52 92 132 172 212 1...

Page 11: ...11 P a g e I n t e n t i o n a l l y B l a n k ...

Page 12: ...oduced electronically or mechanically without written permission from the company E P M Form No 2531 02 22 2022 by EPM Printed in U S A East Penn Manufacturing Co Lyon Station PA 19536 0147 Phone 610 682 3263 Fax 610 682 4781 www dekabatteries com e mail reservepowersales dekabatteries com ...

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