Dell C7004/C150, Installing And Maintaining

Page 1: ...Installing and Maintaining the C7004 C150 System ...

Page 2: ...ion is subject to change without notice 2014 Dell All rights reserved Reproduction of these materials in any manner whatsoever without the written permission of Dell Inc is strictly forbidden 2014 Dell Inc Copyright 2014 Dell Inc All rights reserved This product is protected by U S and international copyright and intellectual property laws Dell and the Dell logo are trademarks of Dell Inc in the U...

Page 3: ...50 Chassis Safety Considerations 15 Installing the Chassis into an Equipment Rack 16 5 RPMs and Line Cards Route Processor Modules 19 RPM Label and LEDs 19 Line Cards 20 Blank Panels 20 Installing RPMs and Line Cards 21 Removing RPMs and Line Cards 24 6 Management Cable Pinout Connecting the Console Port 25 Cable and Adapter Pin Assignments 25 Accessing the Console with a DB 9 Adapter 26 Accessing...

Page 4: ...Removing and Replacing Components Removing and Replacing the Fan Tray 47 Removing and Replacing Power Supply Units 48 Removing and Replacing a Line Card 49 Removing and Replacing an RPM 49 12 System Boot Booting from the BOOT_USER Prompt 51 13 The Compact Flash Card Inserting the Compact Flash Card 55 Removing the Compact Flash Card 55 Formatting the Compact Flash Card 56 Alarms AC Power Supplies ...

Page 5: ... Recycling and Disposal 65 Contacting Technical Support The iSupport Website 67 Accessing iSupport Services 67 Contacting the Technical Assistance Center 67 Locating Serial Numbers 68 Requesting a Hardware Replacement 68 ...

Page 6: ...6 Contents w w w d e l l c o m s u p p o r t d e l l c o m ...

Page 7: ...ned and qualified personnel only Read this guide before installing and powering up this equipment This equipment contains two AC power cords Disconnect both power cords before servicing WARNING Class 1 laser product ATTENTION Produit laser de classe 1 WARNUNG Laserprodukt der Klasse 1 WARNING This equipment contains optical transceivers which comply with the limits of Class 1 laser radiation Visib...

Page 8: ...void ESD damage CAUTION Earthing AKA grounding connection essential before connecting supply Always make the ground connection first and disconnect it last CAUTION Disposal of this equipment should be handled according to all national laws and regulations See Product Recycling and Disposal on page 65 CAUTION This unit has more than one power supply connection all connections must be removed to rem...

Page 9: ...imum Field Replaceable Backplane factory installed 1 1 No Fan tray 1 1 Yes RPM 1 2 Yes Line card 1 4 Yes AC Power Supply 1 6 Yes Step Task Relevant Section in the Manual 1 Prepare the site Site Selection Criteria on page 11 2 Unpack the chassis and components Shipping and Storing Components on page 12 BLNK Reset RJ 45 Console Compact Flash Status Master SFM ACTIVE Alarm Reset RJ 45 Console Compact...

Page 10: ...6 4 Install the fan tray Fan Tray on page 45 5 Install the RPMs and line cards RPMs and Line Cards on page 19 6 Connect console and management cables Management Cable Pinout on page 25 7 Install the power supplies AC Power Supply Units on page 29 8 Switch on all of the power supplies Powering Up on page 41 Step Task Relevant Section in the Manual ...

Page 11: ...ack with adequate space in the front rear and sides of the unit for proper ventilation access to cables and maintenance access Allow at least six inches 16 cm of clearance around the side intake and exhaust vents Allow at least 12 inches 30 5 cm between two C7004 C150s or a C7004 C150 and another side airflow chassis Allow at least 18 inches in the front and rear of the rack NOTE The C Series does...

Page 12: ...l you are ready to install them Follow these indoor storage guidelines Storage temperature should remain constant ranging from 40 F to 158 F 40 C to 70 C Non condensing relative humidity should be maintained with 5 to 95 Store on a dry floor away from direct sunlight heat and air conditioning ducts Store in a dust free environment Voltage Minimum PSUs Minimum with Redundant PSUs Power Supply 1200W...

Page 13: ...ng Place the components in their original protective shipping packaging and original shipping position NOTE Do not transport the chassis with the components line cards power supplies and RPMs installed Place the components in their original protective shipping packaging and original shipping position Shipping components installed in the chassis or without their protective packaging might damage th...

Page 14: ...14 Preparing the Site w w w d e l l c o m s u p p o r t d e l l c o m ...

Page 15: ... cette unité en casier il convient de prendre des précautions spéciales afin de maintenir la stabilité du système Les directives ci dessous sont destinées à assurer la protection du personnel Si cette unité constitue la seule unité montée en casier elle doit être placée dans le bas Si cette unité est montée dans un casier partiellement rempli charger le casier de bas en haut en plaçant l élément l...

Page 16: ...bles you to easily position the chassis into the rack and stabilizes the chassis Orient the equipment rack bar at the desired location in the rack with the arrows pointing up and the smooth side facing outward Figure 4 1 Installing the Equipment Rack Bar 2 Attach the bar to the rack Figure 4 1 using the mounting screws provided with your rack 3 Use an equipment lift to align the chassis rack mount...

Page 17: ... the C7004 C150 Chassis 17 4 Insert screws provided with your rack through the chassis rack mounting bracket and into the equipment rack and tighten them Figure 4 2 Figure 4 2 Rack Mounting the Chassis Step Task ...

Page 18: ...18 Installing the C7004 C150 Chassis w w w d e l l c o m s u p p o r t d e l l c o m ...

Page 19: ...tem contains two RPMs both RPMs must have the same software image NOTE RPMs are interchangeable between the C7008 C300 and the C7004 C150 only if they are running Dell Networking OS version 7 6 1 0 or later RPM Label and LEDs NOTE RPMs are hot swappable High Availability is supported Table 5 1 describes the RPM LED states and the RPM front panel Table 5 1 RPM Front Panel and LED Descriptions Secti...

Page 20: ...OTE All chassis slots must be installed with operational modules or blanks Always replace cards and blank panels immediately Alarm LED Red Major Alarm a critical condition exists such as a severe over temperature condition See Appendix Alarms on page 57 for more information Flashing red Minor Alarm a serious condition exists such as a single fan failure or a line card failure See Appendix Alarms o...

Page 21: ...y before the line cards to simplify RPM and line card installation To install a card Step Task 1 Extend the left and right card levers by first pressing gently down on the thumb tabs Figure 5 1 in the ejector levers and then pulling the ejector levers simultaneously until they are in the open position as shown in Figure 5 2 Figure 5 1 Depressing the Thumb Tabs Figure 5 2 Extending the Levers 2 Hol...

Page 22: ...e 5 4 CAUTION Installing a card without fully engaging the locking mechanism might damage the EMI seal on the card below it when that card is inserted Figure 5 3 Closing the Levers Figure 5 4 Pressing the Knurled Section of the Lever 6 Install a blank panel in all slots that do not have a card and secure it with the screws provided NOTE The blank panels for RPMs and line cards are different sizes ...

Page 23: ...RPMs and Line Cards 23 Figure 5 5 Installing a Line Card Figure 5 6 Installing an RPM Card Lever Card Guide Card Lever Install fan tray before cards to see slot numbers Card Guide ...

Page 24: ...ght card levers by first pressing gently down on the thumb tabs see Figure 5 7 in the ejector levers and then pulling the ejector levers simultaneously until they are in the open position See Figure 5 8 Figure 5 7 Depressing the Thumb Tabs Figure 5 8 Extending the Levers 3 Pull the card by the card levers until it is out of the slot Avoid touching the printed circuit board and connector pins 4 Ins...

Page 25: ...ulator option set to NO 24 lines X 80 characters No flow control Cable and Adapter Pin Assignments Use the console port on the RPM of the C7004 C150 to connect to a terminal port PC serial port or a terminal server to configure and monitor your system An RJ 45 Ethernet cable is required to connect to the Ethernet port The console port is an RJ 45 the pinouts of which are shown in Figure 6 1 Figure...

Page 26: ... Table 6 2 Pin Assignments Between the C7004 C150 Console and a DTE Terminal Server C7004 C150 System Console Port RJ 45 to RJ 45 Rollover Cable RJ 45 to DB 9 Adapter Terminal Server Device Signal RJ 45 Pinout RJ 45 Pinout DB 9 Pin Signal RTS 1 8 8 CTS DTR 2 7 6 DSR TxD 3 6 2 RxD GND 4 5 5 GND GND 5 4 5 GND RxD 6 3 3 TxD DSR 7 2 4 DTR CTS 8 1 7 RTS Table 6 3 Pin Assignments Between C7004 C150 Cons...

Page 27: ...le 6 3 Pin Assignments Between C7004 C150 Console and DB 25 Adapter continued C7004 C150 System Console Port RJ 45 to RJ 45 Rollover Cable RJ 45 to DB 25 Modem Adapter Terminal Server Device Signal RJ 45 Pinout RJ 45 Pinout DB 25 Pinout Signal ...

Page 28: ...28 Management Cable Pinout w w w d e l l c o m s u p p o r t d e l l c o m ...

Page 29: ...ocated for PoE PoE See Power Over Ethernet To protect against high voltage shock install a power supply blank on all unused power supply slots Connect the C7004 C150 AC power supply to the appropriate branch circuit protection as defined by local electrical codes Verify that the remote power source complies with the system input power specifications in the section System Power Specifications on pa...

Page 30: ...d e l l c o m s u p p o r t d e l l c o m Figure 7 1 AC Power Supply Location Figure 7 2 AC Power Supply Retaining Latch Retainer l O Power LED Switch Handle Power Supply Retaining Pin AC Power Receptacle Retaining Pin Threaded Hole ...

Page 31: ...us power is available then PoE is enabled using that single PSU The following tables provide a mapping between the supported PoE PoE ports and the PSUs for a system configuration that contains 2 RPMs variable speed fan tray and 4 PoE Line cards Table 7 1 AC Power Supply Unit LED Description Status Description Off The unit is off Flashing Green Warning the unit is beyond temperature and or current ...

Page 32: ...imum PoE Ports Support Installing Power Supply Units WARNING Use only the AC power cord supplied with the AC power supply Do not supply power to your C7004 C150 system until the power supplies and fan tray are installed and RPMs and line cards have been installed NOTE For system input power requirements see System Power Specifications on page 62 PoE Ports per Power Supply 1600W AC at Lowline Power...

Page 33: ...place a panel blank in the empty slot Blanks are required to control airflow and electromagnetic interference A power supply failure is recognized by a red power LED a lit RPM alarm LED and if configured an SNMP trap If you are operating your C7004 C150 chassis with a redundant power supply you can install remove or replace a power supply without affecting system operation If you are operating you...

Page 34: ...the power cord must have an appropriately sized plug that complies with your local electrical codes Conductor size must also conform to your local electrical codes CAUTION The power cord is the main power disconnect device ensure that the socket outlet is located installed near the equipment and is easily accessible 5 If you are not replacing the power supply insert a panel blank Step Task continu...

Page 35: ...re Dell Networking assistance when using some DC power supplies Please contact the Dell Networking TAC if you experience any difficulty during installation Recommended Normal Operating Conditions Redundancy For full facility redundancy install two DC PEMs Each PEM must be attached to an independent power source with a dedicated circuit breaker sized in accordance with your local building and elect...

Page 36: ...s bars to a shiny finish It is not necessary to file and coat tinned solder plated or silver plated connectors or other plated connection surfaces such as those on the PEM studs NOTE Take precautions against over tightening the screws or nuts on this device Figure 8 1 DC PEM Faceplate Installing a DC PEM Step Task 1 Turn the remote power source the circuit breaker panel to the OFF position 2 Turn ...

Page 37: ...chassis ground connector stud on the PEM front panel see Figure 8 3 It is the single stud below the safety cover Remove the nut and washer from the ground stud Apply a coat of anti oxidant paste to the connector stud if required Install the grounding cable This cable is typically green or green and yellow NOTE Termination points require UL listed 1 hole lug with a 1 4 inch hole Replace the washer ...

Page 38: ...only with a UL listed 2 hole lug to accommodate 1 4 inch studs with 3 4 inch spacing Apply a coat of anti oxidant paste to the connector studs if required Replace the washers and nuts on the studs Route the terminated cables out toward the rack rail Cables will route down toward the floor You can then route them as best suits your environment Secure the nuts with a nut driver or torque wrench not ...

Page 39: ...e circuit is turned off Flashing Green Over Current Warning The load current is above the warning level threshold This warning takes precedence over the temperature warning Flashing Green Over Temperature Warning The temperature is above the temperature warning threshold Solid Green Power On The PEM is running normally Step Task 1 Switch the Over Current Protector located on the PEM front panel to...

Page 40: ...40 Installing DC Power Entry Modules w w w d e l l c o m s u p p o r t d e l l c o m ...

Page 41: ... power supply modules are switched to the OFF left position The remote power source complies with the input power specifications in the section System Power Specifications on page 62 AC Power cables connect to the remote power source if applicable The fan tray is installed and cannot be removed by pulling on the fan tray handle At least one RPM is installed All line cards and RPMs are properly ins...

Page 42: ...nterface CLI prompt Figure 9 1 on page 43 4 In an AC power supply the LEDs should be green If these LEDs are not lit green Check that the unit is properly installed Verify the power source If the power supply cannot be verified power off all modules and replace the unit 5 The fan tray LED should be green online You should be able to hear the air flowing through the chassis If the fans are not oper...

Page 43: ...Force10 Networks Inc Force10 Networks Inc CPU DB MV64460 BP IBM750Fx 2 3 Version VxWorks5 5 1 Memory Size 1038876672 bytes BSP Version 1 2 1 3 6 Creation Date Jan 2 2007 nvDrvInit nvDrvErase passed 00 00 10 RPM0 U CP RAM 6 ELECTION_ROLE RPM0 is transitioning to Primary ...

Page 44: ...44 Powering Up w w w d e l l c o m s u p p o r t d e l l c o m ...

Page 45: ...e C7004 C150 system toward the fans right to left and is exhausted on the fan side of the chassis The fan tray is accessible from the front of the chassis Contact Dell Networking Technical Support if you have questions concerning the fan tray for your system NOTE To ensure proper temperature and airflow control the fan tray must always be installed and operating properly NOTE The C7004 C150 does n...

Page 46: ...owing instructions to avoid possible injury To remove the fan tray Fan Speed C7004 C150 variable speed fan is driven by temperatures measured at the sensor in the fan tray alone The sensor is located on the fan tray controller located in the fan tray Table 10 1 shows the sensor temperature that determines the fan speed C7004 C150 fixed speed fan is constant and does not change with temperature Ste...

Page 47: ...inor alarm LEDs located on the RPM sends events to the SNMP trap and show alarms table disables or changes component Status LEDs or triggers an audible alarm Refer to Appendix Alarms on page 57 for more information on alarms Removing and Replacing the Fan Tray A fan tray failure or a failure of a fan within a fan tray is recognized by a red fan tray LED a lit RPM alarm LED and if configured an SNM...

Page 48: ...r Step Task 1 If you are removing one of only two installed power supplies power down the chassis see Powering Up on page 41 If you are removing a redundant power supply toggle the switch on the power supply to the OFF left position 2 If applicable disconnect the power cable from the AC power source and the front of the power supply 3 If using a DC PEM turn the remote power source the circuit brea...

Page 49: ...fore powering up the chassis Blanks are required to control airflow and electromagnetic interference Step Task 1 Unplug the network interface cables connected to the line card 2 Extend the left and right card levers by first pressing gently down on the thumb tabs Figure 11 1 in the ejector levers and then pulling the ejector levers simultaneously until they are in the open position as shown in Fig...

Page 50: ...by first pressing gently down on the thumb tabs see Figure 11 3 in the ejector levers and then pulling the ejector levers simultaneously until they are in the open position See Figure 11 4 Figure 11 3 Depressing the Thumb Tabs Figure 11 4 Extending the Levers 3 Pull the card by the card levers until it is out of the slot Avoid touching the printed circuit board and connector pins 4 If you are not ...

Page 51: ...supports up to a 40 character file name length up to a 180 character local file path length and up to a 256 character remote file path length For information about the Compact Flash Card refer to Appendix on page 55 For information about the flash memory card refer to Appendix on page 55 Booting from the BOOT_USER Prompt To get into the BOOT_USER mode issue a break control sequence CNTL to interru...

Page 52: ...perating system boot parameter selection is not available The default parameters always reside on the internal flash device flash NOTE These parameters as well as other boot parameters can be modified in the run time mode When you enter the boot change command you are prompted for a response Enter a new parameter or press the ENTER key carriage return to accept the default parameter Enter period t...

Page 53: ...TING SYSTEM BOOT PARAMETERS No Operating System boot parameters specified BOOT_USER show bootflash GENERAL BOOTFLASH INFO Bootflash Partition A Force10 Networks System Boot Copyright 1999 2007 Force10 Networks Inc ROM Header Version 1 1 Engineering 750_64460_CP_IMG_BOOT_CS BSP Release 1 0 0 52 Checksum 0x3a531c11 Created Fri Jan 12 15 05 47 2007 by build on hydrogen Trailer Version 1 0 001deaa8 Tr...

Page 54: ...p address ip address ip address mask Use the show interface management ethernet command to display the IP address and network mask of the management Ethernet port If the show command output does not display configured IP address information use the interface management ethernet ip address ip address ip address mask command to set the IP address of the Management Ethernet port for network ftp tftp ...

Page 55: ...rking Inserting the Compact Flash Card NOTE Insert the Compact Flash card either before system boot or after the system has completed booting and is in run time mode To install the Compact Flash card Removing the Compact Flash Card WARNING Do not remove the Compact Flash card when the In Use LED is lit Step Task 1 Hold the Compact Flash card horizontally with the side containing the serial number ...

Page 56: ...ormatted on PCs must be reformatted in the C7004 C150 flash slot before they can be used Formatting erases all information stored on the flash card To format the Compact Flash card Step Task 1 Make sure that the In Use LED is not lit and gently depress the flash card in the slot The card should partially eject out of the slot 2 Remove the card and place it in an antistatic bag Step Task 1 Insert t...

Page 57: ...es For example whenever a module exceeds the shutdown threshold the module shuts down If more than one module exceeds the warning or high temperature thresholds within a five minute period the system generates one event for all affected modules but alarms are logged for each occurrence If the module temperature falls to 5 lower than the warning threshold temperature the system clears the alarm and...

Page 58: ...D and power supply LED Line card Hardware failure major red major amber Exceeds high temperature limit major red major unlit Exceeds warning temperature limit minor amber minor green Individual interface fails minor amber reported ambera RPM Non redundant Configuration with 1 RPM Exceeds high temperature limit major red major unlit Exceeds warning temperature limit minor amber minor green RPM fail...

Page 59: ...Figure B 1 and Figure B 2 on page 61 for the data used for the physical dimensions Table B 1 Chassis Dimensions Parameter Specifications Height 15 7 inches 39 88 cm Width 17 5 inches 44 45 cm Depth 15 3 inches 38 86 cm Weight 38 lbs 17 24 kg with factory installed components 86 63 lbs 39 29 kg fully loaded Mounting Integral rack mount strips for front mounting in a standard 19 inch rack Clearance ...

Page 60: ...60 System Specifications w w w d e l l c o m s u p p o r t d e l l c o m Figure B 1 Chassis Dimensions Length Width 15 7 inches 17 5 inches ...

Page 61: ...System Specifications 61 Figure B 2 Chassis Dimensions Depth 15 5 inches ...

Page 62: ...8 BTU hour Maximum Thermal Output at 200 240 V 5 304 BTU hour Parameter C7004 C150 Specifications Nominal input voltage 100 240 V 50 60 Hz Maximum AC Power Supply Input Current Based on 1200 W output for both 100 120 V and 200 240 V lines 14 A 100 V per AC Power Supply 11 A 120 V per AC Power Supply 7 A 200 V per AC Power Supply 6 A 240 V per AC Power Supply Maximum System Power Input 4 261 KVA 10...

Page 63: ... equipment This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation CANADIAN DEPARTMENT OF COMMUNICATION STATEMENT EUROPEAN UNION EMC DIRECTIVE CONFORMANCE STATEMENT This product is in confo...

Page 64: ...ent is used in a domestic environment radio disturbance may arise When such trouble occurs the user may be required to take corrective actions WARNING AC Power cords are for use with Dell Networking equipment only do not use Dell Networking AC Power cords with any unauthorized hardware This is Class A product based on the standard of the Voluntary Control Council For Interference by Information Te...

Page 65: ...e EN55022 Class A Japan Class A USA FCC CFR47 Part 15 Subpart B Class A Immunity EN 300 386 EMC for Network Equipment EN 55024 EN 61000 3 2 Harmonic Current Emissions EN 61000 3 3 Voltage Fluctuations and Flicker EN 61000 4 2 ESD EN 61000 4 3 Radiated Immunity EN 61000 4 4 EFT EN 61000 4 5 Surge EN 61000 4 6 Low Frequency Conducted Immunity Product Recycling and Disposal This switch must be recycl...

Page 66: ...rective as shown above must not dispose of end of life EEE as unsorted municipal waste but use the collection framework available to customers for the return recycling and recovery of WEEE Customer participation is important to minimize any potential effects of EEE on the environment and human health due to the potential presence of hazardous substances in EEE Dell Networking products which fall w...

Page 67: ...d by E Mail 3 To access iSupport services click the Log in link and enter your userid and password Contacting the Technical Assistance Center How to Contact Dell Networking TAC Log in to iSupport at www force10networks com support and select the Service Request tab Information to Submit When Opening a Support Case Your name company name phone number and E mail address Preferred method of contact M...

Page 68: ...ttached serial number label NOTE Quickly reinsert the fan tray back into the chassis once you have noted the serial number 2 Request a Return Materials Authorization RMA number from TAC by opening a support case Open a support case by Using the Create Service Request form on the iSupport page see Contacting the Technical Assistance Center on page 67 Contacting Dell Networking directly by E mail or...

Page 69: ...Return Instructions document that accompanies the replacement component Alternatively contact your TAC representative for a replacement copy Generally you are instructed to return the RMA component in the original packaging material provided with the replacement and to label the package with the RMA number Step Task ...

Page 70: ...70 Contacting Technical Support w w w d e l l c o m s u p p o r t d e l l c o m ...

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Page 72: ...w w w d ell com support dell com Printed in the U S A ...