Demco KAR-KADDY KK260, Operator'S Manual

Page 1: ...E YOU THE BEST DEMCO Dethmers Mfg Co 4010 320th St P O Box 189 Boyden IA 51234 PH 712 725 2311 Toll Free 1 800 543 3626 FAX 1 800 845 6420 www demco products com ASSEMBLY CALIBRATION OPERATION REPLACE...

Page 2: ...m the National Highway Traffic Safety Administration NHTSA in addition to notifying Dethmers Manufacturing Com pany DEMCO If NHTSA receives similar complaints it may open an investigation and if it fi...

Page 3: ...400 540 7 8 170 230 420 570 650 880 1 225 300 630 850 970 1310 Torque figures indicated are valid for non greased or non oiled threads and heads unless otherwise specfied Therefore do not grease or o...

Page 4: ...t for rear wheel drive vehicles with automatic transmission For manual transmission Consult your vehicle owners manual for towing suitability with the drive shaft con nected MAINTENANCE Periodically c...

Page 5: ...e hitch and the hitch ball are in good condition and not rusted loose or stripped Recommended ball height is 18 to the top of the ball Make sure hitch is locked down and secured with safety clip Criss...

Page 6: ...t be tied securely with front tires in a straight position Rear Wheel Drive Disconnect towed vehicle driveshaft for rear wheel drive vehicles with automatic transmission For manual transmission Consul...

Page 7: ...for vehicle weight Towing vehicle must be larger and at least 1 000 lbs heavier than the towed vehicle and tow dolly combined Do not pack goods in car that is being towed Overloading the Kar Kaddy or...

Page 8: ...8 wide and KK360 8 1 2 wide PARTS BREAKDOWN 50 5217 Coupler Repair Kit not included for Fulton 5000 lb coupler 83 KIT 5511 TILT BED LATCH ASSEMBLY 128 121 122 123 124 125 126 127 129 120 87 118 116 1...

Page 9: ...oll Pin 10 02243 1 Black Vinyl Hand Grip 11 05450 1 Winch Pawl 12 01864 2 Winch Pawl Spring SS 13 05449 1 Winch Pawl Bushing SS 14 00059 1 3 8 Flatwasher 15 05444 1 3 8 16 UNC x 3 4 Hex Bolt w epoxy G...

Page 10: ...4 lg Hex Head Bolt gr 5 79 00907 6 3 8 16UNC x 1 Hex Head Bolt gr 5 80 00477 1 5 8 Flatwasher 81 01729 26 1 Steering Stabilizer Cylinder REF PART NO NO QTY DESCRIPTION 82 01718 95 1 Locking Pin 02189...

Page 11: ...embled or subjected to neglect negligence misuse accidentoroperatedinanywaycontrary totheoperatingandmaintenanceinstructionsasspecifiedintheDemco Owner s Manual for that model tow dolly This warranty...

Page 12: ...Bolt gr 5 7 02178 2 1 2 13UNC Nylon Insert Lock Nut 8 05959 1 Push Rod Assembly 9 05692 1 Damper Shock 10 05958 95 2 Rear Roller Spacer 11 05951 1 Emergency Lever 12 05955 95 1 Front Cover 13 SB24700...

Page 13: ...16UNC x 3 Hex Head Bolt Gr 5 7 03876 1 3 Tab Fill Cap w Diaphram O Ring 8 09153 1 Master Cylinder Gasket incl in 10616 11190 9 10616 1 Composite Master Cylinder drum 10 11367 95 1 Coupler Inner Slide...

Page 14: ...401 Lever Replacement Kit incl items w 5650 Master Cyl Replacement Kit drum 5495 Coupler Repair Kit 23 16 22 20 21 19 17 24 13 14 11 9 10 6 4 3 2 7 5 15 1 8 Please order replacement parts by PART NO a...

Page 15: ...Bleeder replacement 8 SB9783 1 Push Rod 9 SB24047 1 Adjusting Screw Assembly R for LEFT cluster SB24048 1 Adjusting Screw Assembly L for RIGHT cluster 10 SB10958 2 Spring Shoe 11 SB10961 95 1 Shoe Gu...

Page 16: ...sealed container If pressure bleeding equipment is available follow the manufacturer s instruction in bleeding the system If system must be bled manually proceed as follows Fill master cylinder with...

Page 17: ...1 22 23 23 9 10 24 26 2625 24 25 27 28 28 29 30 31 32 33 34 35 36 37 38 39 40 40 42 43 41 6 Lay the bracing struts 23 out along the tow dolly tongue with the back end the end with the larger hole in i...

Page 18: ...wnin Figure A NOTE A light film of oil should be applied to retractable shaft of steering stabilizer cylinder to prevent rust from forming If Kar Kaddy sets idle for extended periods of time turn whee...

Page 19: ...the hole in the fender pocket outward Splice the white wire to the white wire coming out the loom Splice the black wire to the brown wire Splice the green or yellow wire to the red wire of the pigtai...

Page 20: ...he tie rod 7 Reassemble the rest of the Kar Kaddy unit Have the tongue in a hooked up position with the ball coupler 18 off the ground Jack up the axle just enough to allow you to take the wheels off...

Page 21: ...r Kaddy Light Bar complete REF PART NO NO QTY DESCRIPTION LIGHT BAR PARTS LIST Please order replacement parts by PART NO and DESCRIPTION 11 11 13 13 1 2 8 9 8 12 1 1 01772 2 Nylon Security Strap with...

Page 22: ...le 3 01738 1 Strap Assembly includes strap hook 4 02207 1 3 8 16UNC x 3 Hex Hd Bolt gr 5 5 02769 2 3 8 16UNC x 4 Hex Head Bolt gr 5 6 00059 2 3 8 Flatwasher 7 02592 3 3 8 16UNC Nylon Insert Locknut Al...

Page 23: ...Page 23 NOTES...

Page 24: ...Page 24 DETHMERS MFG COMPANY P O BOX 189 4010 320th St BOYDEN IA 51234 PH 712 725 2311 FAX 712 725 2380 TOLLFREE 1 800 54DEMCO 1 800 543 3626 www demco products com...