Denfit AbShape, Service Manual

Page 1: ...anceBoard HipWave BikeFit AbShape PowerPull handicapped Service Manual Gym For installation maintenance service and guarantee LegWave PowerPull PowerPush PowerPush RowFit RunFit StepUp StepWalk TwistOut WaveWalk WaxOnWaxOff Wheel for bench WaxOnWaxOff handicapped BikeFit Senior KneeRaise ...

Page 2: ...ith low top page 14 HandBike page 15 HipWave page 16 KneeRaise page 17 LegPush page 18 LegWave page 19 PowerPull page 20 PowerPush page 21 RowFit page 22 RunFit page 23 StepUp page 24 StepWalk page 25 Installing new swing in Stepper page 27 TwistOut page 29 WaveWalk page 31 WaxOnWaxOff page 32 Wheel for Bench page 33 HandBike handicapped page 34 PowerPull handicapped page 35 PowerPush handicapped ...

Page 3: ...3 version 1 7 Service Manual Gym For installation maintenance service and guarantee Digging instructions 390 200 x 200 ...

Page 4: ...g instructions page 3 Anchoring on hard surface tarmac Anchoring on hard surface concrete 2 Anchoring on tarmac with chemical ancho ring Use drill instructions from your chemical anchoring Anchoring on concrete with wedge anchor 1 4 Pos nr Part nr Part description Dimension 01 UG4 01 Chem Floor anchor M12x100 02 UG4 02 Std Anchor plate M12 04 UG4 04 Threaded rod M12x100 ...

Page 5: ...and guarantee Installation above ground on concrete Use chemical injection system and threaded stud with internal thread M16 Pos nr Part nr Part description Dimension 01 Hex Socket screw M16x55 02 Hex Socket screw M12x40 Installation on directly on tarmac is not possible ...

Page 6: ...6 version 1 7 Service Manual Gym For installation maintenance service and guarantee Installation frame in soft surface 600 ...

Page 7: ...7 version 1 7 Service Manual Gym For installation maintenance service and guarantee Gym floor See parts list for part nr ...

Page 8: ...version 1 7 Service Manual Gym For installation maintenance service and guarantee AbShape See parts list for part nr A 26 25 22 24 23 B Detail A Detail B 23 28 30 29 31 2 8 9 12 10 3 4 9 6 1 5 13 7 10 11 ...

Page 9: ...9 version 1 7 Service Manual Gym For installation maintenance service and guarantee BackShape Detail A Detail B Detail C 23 18 19 23 25 22 20 17 13 21 15 14 14 See parts list for part nr ...

Page 10: ...10 version 1 7 Service Manual Gym For installation maintenance service and guarantee BalanceBoard 590 600 2330 593 5 1183 5 15 16 17 19 18 See parts list for part nr ...

Page 11: ... Service Manual Gym For installation maintenance service and guarantee BikeFit 11 14 10 12 5 10 14 6 4 3 12 11 9 15 16 17 18 2 8 13 1 7 600 404 590 590 1021 1611 821 7 19 19 20 21 22 22 21 See parts list for part nr ...

Page 12: ...12 version 1 7 Service Manual Gym For installation maintenance service and guarantee BikeFit Senior 11 14 10 12 5 10 14 6 4 3 12 11 9 15 16 17 18 2 8 13 1 7 19 19 20 21 See parts list for part nr ...

Page 13: ... Gym For installation maintenance service and guarantee CrossFit 28 26 26 27 28 29 29 1611 590 431 1017 7 600 404 8 6 1 16 4 11 9 19 22 7 20 3 21 24 17 10 19 24 19 24 13 2 20 25 18 14 12 11 5 19 15 23 19 See parts list for part nr ...

Page 14: ...14 version 1 7 Service Manual Gym For installation maintenance service and guarantee CrossFit with low top 26 26 27 See parts list for part nr ...

Page 15: ...15 version 1 7 Service Manual Gym For installation maintenance service and guarantee HandBike 10 11 9 8 See parts list for part nr ...

Page 16: ...version 1 7 Service Manual Gym For installation maintenance service and guarantee HipWave 23 22 21 22 590 600 404 20 7 10 14 18 13 17 20 4 8 11 14 1 2 15 6 9 3 7 19 15 12 16 7 5 See parts list for part nr ...

Page 17: ...17 version 1 7 Service Manual Gym For installation maintenance service and guarantee KneeRaise See parts list for part nr To be completed ...

Page 18: ...r installation maintenance service and guarantee LegPush 590 451 1230 1750 1104 600 404 A B Detail A Detail B 18 10 11 2 4 17 15 16 14 17 20 18 19 7 8 3 7 5 5 7 12 1 7 4 7 11 12 5 13 2 11 7 7 10 9 1 6 3 8 22 23 See parts list for part nr ...

Page 19: ...19 version 1 7 Service Manual Gym For installation maintenance service and guarantee LegWave See parts list for part nr 26 25 24 ...

Page 20: ...nual Gym For installation maintenance service and guarantee PowerPull 36 38 37 590 552 704 900 7 25 2 9 3 4 5 23 6 30 20 26 22 8 28 27 29 34 34 24 10 12 11 33 13 11 15 16 18 21 17 19 35 33 22 31 32 1 See parts list for part nr ...

Page 21: ...al Gym For installation maintenance service and guarantee PowerPush 36 38 37 552 704 900 590 7 11 5 6 25 17 21 23 18 10 2 11 19 15 35 26 22 33 1 34 29 8 32 34 27 28 22 31 20 3 13 30 4 17 21 18 241612 9 See parts list for part nr ...

Page 22: ...Gym For installation maintenance service and guarantee RowFit A B 1127 1141 1773 700 404 600 22 21 23 26 25 25 27 24 24 Detail A Detail B 6 20 7 17 8 2 16 19 3 4 20 5 7 18 9 10 14 1 15 14 11 5 13 14 29 30 See parts list for part nr ...

Page 23: ...l Gym For installation maintenance service and guarantee RunFit 1246 1329 1202 404 600 A B 687 1091 527 Detail A 22 21 Detail B 20 23 12 5 8 9 18 13 14 18 15 8 11 16 17 15 1 6 8 10 10 7 7 2 4 3 19 19 24 See parts list for part nr ...

Page 24: ...24 version 1 7 Service Manual Gym For installation maintenance service and guarantee StepUp 2 6 8 5 6 9 4 3 7 6 6 10 11 13 14 12 Detail A 16 15 A See parts list for part nr ...

Page 25: ...n 1 7 Service Manual Gym For installation maintenance service and guarantee StepWalk A 590 404 600 590 590 1180 10 12 11 Detail A 14 13 2 6 8 5 6 9 4 3 7 6 6 Stepper parts on next page See parts list for part nr ...

Page 26: ...26 version 1 7 Service Manual Gym For installation maintenance service and guarantee StepWalk stepper See parts list for part nr Grease nipple ...

Page 27: ...nance service and guarantee Installing new swing in StepWalk Disassemble bolts and nuts Remove footsteps Remove the old Swing Assemble new Swing Fasten Swing with bolts and nuts Replace cover Remove cover Disassemble bolts and nuts See parts list for part nr ...

Page 28: ...tenance service and guarantee Installing new swing in StepWalk Swing unit compleet Replace footsteps Fasten footsteps and cover with bolts and nuts Tools required Hex Socket screw key with two holes size 5 mm Hex Socket screw key 4 10 mm Wrench 13 17 19 mm ...

Page 29: ...n 1 7 Service Manual Gym For installation maintenance service and guarantee TwistOut A 1187 404 600 590 590 590 Detail A 13 14 10 12 11 2 6 8 5 6 9 4 3 7 6 6 Twister parts on next page See parts list for part nr ...

Page 30: ...30 version 1 7 Service Manual Gym For installation maintenance service and guarantee TwistOut twister See parts list for part nr Grease nipple ...

Page 31: ...ervice Manual Gym For installation maintenance service and guarantee WaveWalk 590 22 20 21 20 22 23 1580 404 600 590 590 992 750 12 13 14 9 2 15 18 13 14 11 16 7 8 1 19 3 6 15 4 16 6 17 10 5 See parts list for part nr ...

Page 32: ...32 version 1 7 Service Manual Gym For installation maintenance service and guarantee WaxOnWaxOff 13 12 13 14 590 404 600 5 2 3 1 10 4 7 See parts list for part nr 2 ...

Page 33: ...33 version 1 7 Service Manual Gym For installation maintenance service and guarantee Wheel for Bench 7 8 9 5 6 12 1 12 11 11 6 3 4 5 2 See parts list for part nr ...

Page 34: ...34 version 1 7 Service Manual Gym For installation maintenance service and guarantee HandBike handicapped 10 11 9 8 See parts list for part nr ...

Page 35: ...35 version 1 7 Service Manual Gym For installation maintenance service and guarantee PowerPull handicapped See parts list for part nr ...

Page 36: ...36 version 1 7 Service Manual Gym For installation maintenance service and guarantee PowerPush handicapped To be completed See parts list for part nr ...

Page 37: ...37 version 1 7 Service Manual Gym For installation maintenance service and guarantee WaxOnWaxOff handicapped To be completed See parts list for part nr ...

Page 38: ... Dimension Qty 21 UG8 21 Installation frame A 1 22 UG8 22 Installation frame B 2 23 UG8 23 Connecting strip 50x25x3 2 24 UG8 24 Connecting strip 50x25x3 2 25 UG8 25 Hex bolt M8x30 8 26 UG8 26 Nut M8 8 27 UG8 27 Washer 14 28 UG8 28 Sunk head screw M12x50 8 29 UG8 29 Sunk head screw M16x50 4 30 UG8 30 Locknut M16 4 31 UG8 31 Locknut M12 8 AbShape Pos nr Part nr Part description Dimension Qty 01 UG8 ...

Page 39: ...M12x90 5 20 UG9 20 Sunk head screw M16x50 4 21 UG9 21 Nut M8 4 22 UG9 22 Self locking nut M16 4 23 UG9 23 Self locking nut M12 9 24 UG9 24 Washer 8 25 UG9 25 Washer 10 26 UG9 26 Sunk head screw M12x50 4 BackShape Pos nr Part nr Part description Dimension Qty 01 UG9 01 Post 1 02 UG9 02 End post 1 03 UG9 03 Support plate 1 04 UG9 04 Top 1 05 UG9 05 Alu checker plate 2 06 UG9 06 Safety screw with pin...

Page 40: ...n Qty 01 UG10 01 Roundheaded security bolt 12 02 UG10 02 Hex locknut 8 03 UG10 03 Top 1 04 UG10 04 Post 1 05 UG10 05 Floor plate 1 06 UG10 06 Rotating disc 1 07 UG10 07 Vibration damper 1 08 UG10 08 Spacer 1 09 UG10 09 Pivet 4 10 UG10 10 Foot plate 1 11 UG10 11 Sunk screw M6x12 2 12 UG10 12 Sunk screw M16x25 1 13 UG10 13 Sunk screw M6x60 2 14 UG10 14 Sunk screw M16x70 1 BikeFit fundation Pos nr Pa...

Page 41: ...11 08 Roundheaded lock bolt M8x25 4 09 UG11 09 Serialnumber Plate 1 10 UG11 10 RIng 2 11 UG11 11 Pedal 2 12 UG11 12 Ball bearing 2 13 UG11 13 Ring 4 14 UG11 14 Socket screw M12x25 2 15 UG11 15 Lock bolt 4 16 UG11 16 Nut 4 17 UG11 17 Washer M10 4 18 UG11 18 Washer M12 4 23 UG11 23 Weft cap CrossFit fundation Pos nr Part nr Part description Dimension Qty 26 UG12 26 Installation frame A 2 27 UG12 27 ...

Page 42: ... 07 UG12 07 Top 1 08 UG12 08 Wheel M8x25 4 09 UG12 09 Crank 1 10 UG12 10 Axle 1 11 UG12 11 Roundheaded lock bolt 12 12 UG12 12 Plate 2 13 UG12 13 Ring 4 14 UG12 14 Axle M12x25 2 15 UG12 15 Axle 4 16 UG12 16 Serialnumber Plate 1 17 UG12 17 Ring M10 2 18 UG12 18 Adjusting ring M12 2 19 UG12 19 Groove ball bearing 10 20 UG12 20 POM ring 4 21 UG12 21 Ring 2 22 UG12 22 Ring 4 23 UG12 23 Socket screw M1...

Page 43: ... UG33 11 Roundheaded lock bolt 12 12 UG33 12 Plate 2 13 UG33 13 Ring 4 14 UG33 14 Axle M12x25 2 15 UG33 15 Axle 1 16 UG33 16 Serialnumber Plate 2 17 UG33 17 Ring M10 2 18 UG33 18 Adjusting ring M12 10 19 UG33 19 Groove ball bearing 4 20 UG33 20 POM ring 2 21 UG33 21 Ring 4 22 UG33 22 Ring 2 23 UG33 23 Socket screw M10x25 6 24 UG33 24 Socket screw M12x25 2 25 UG33 25 Socket screw M8x15 2 30 UG33 26...

Page 44: ...Lock nut M16 4 23 UG14 23 Galv Inner hex screw M16x55 4 HipWave Pos nr Part nr Part description Dimension Qty 01 UG14 01 Swing rod 1 02 UG14 02 Handle left 1 03 UG14 03 Post 1 04 UG14 04 Handle right 1 05 UG14 05 Top 1 06 UG14 06 Stroke limiter 1 07 UG14 07 Roundheaded lock bolt 12 08 UG14 08 Plate 1 09 UG14 09 Serialnumber Plate 1 10 UG14 10 Axle D90 1 11 UG14 11 Axle D25 1 12 UG14 12 Bearing hou...

Page 45: ...Part description Dimension Qty 01 UG15 01 Endpost 1 02 UG15 02 Post 1 03 UG15 03 Conduction frame 1 04 UG15 04 Top 2 05 UG15 05 Seat 1 06 UG15 06 Conduction unit 1 07 UG15 07 Roundheaded lock bolt M8x25 12 08 UG15 08 Serialnumber Plate 1 09 UG15 09 Ring 35x13 2 10 UG15 10 Ring 35x13 2 11 UG15 11 Ring 16x8 4 12 UG15 12 Cyl Socketscrew 2 13 UG15 13 Washer 4 21 UG15 21 Weft cap 22 UG15 22 Wheel condu...

Page 46: ...2 Handle left 1 03 UG16 03 Top 1 04 UG16 04 Post 1 05 UG16 05 Swingarm with foot support 2 06 UG16 06 Bearing block front 1 07 UG16 07 Bearing block back 1 08 UG16 08 Bevestigingsplaat 1 09 UG16 09 Axle 2 10 UG16 10 Stop block 2 11 UG16 11 Pedal plate 2 12 UG16 12 Ball bearing 2 13 UG16 13 Ball bearing 2 14 UG16 14 weft cap 2 15 UG16 15 Adjusting ring 2 16 UG16 16 Safety round headed screw 12 17 U...

Page 47: ...UG17 15 POM 2 16 UG17 16 Axle 1 17 UG17 17 Turnery 4 18 UG17 18 Plate 4 19 UG17 19 POM 2 20 UG17 20 Rubber 2 21 UG17 21 Groove ball bearing 4 22 UG17 22 Slide bearing 4 23 UG17 23 Groove ball bearing 2 24 UG17 24 Seeger circlip ring 2 25 UG17 25 Ring 16x8 4 26 UG17 26 Screw M10x90 2 27 UG17 27 Screw M12x100 2 28 UG17 28 Sunk screw M12x50 4 29 UG17 29 Screw M12x70 2 30 UG17 30 Sunk screw M8x20 6 31...

Page 48: ...ock bolt 12 12 UG18 12 Ring 2 13 UG18 13 Plate 1 14 UG18 14 Serialnumber Plate 1 15 UG18 15 POM 2 16 UG18 16 Axle 1 17 UG18 17 Turnery 4 18 UG18 18 Plate 4 19 UG18 19 POM 2 20 UG18 20 Rubber 2 21 UG18 21 Groove ball bearing 4 22 UG18 22 Slide bearing 4 23 UG18 23 Groove ball bearing 2 24 UG18 24 Seeger circlip ring 2 25 UG18 25 Ring 16x8 4 26 UG18 26 Screw M10x90 2 27 UG18 27 Screw M12x100 2 28 UG...

Page 49: ...Pos nr Part nr Part description Dimension Qty 01 UG19 01 Post 1 02 UG19 02 End post 1 03 UG19 03 Row frame 1 04 UG19 04 Frame hinge 2 05 UG19 05 Row Frame 1 06 UG19 06 Top 1 07 UG19 07 Seat 1 08 UG19 08 Conduction unit 1 09 UG19 09 Conduction frame 2 10 UG19 10 Roundheaded lock bolt 12 11 UG19 11 Ring 8 12 UG19 12 Axle 4 13 UG19 13 Serialnumber Plate 1 14 UG19 14 Plate 2 15 UG19 15 Bearing tube 8 ...

Page 50: ...ion frame A M12 1 RunFit Pos nr Part nr Part description Dimension Qty 01 UG20 01 Post 1 02 UG20 02 Frame 1 03 UG20 03 Frame left 1 04 UG20 04 Handle 2 05 UG20 05 Top 1 06 UG20 06 Frame right 1 07 UG20 07 Roundheaded lock bolt M12x25 4 08 UG20 08 Roundheaded lock bolt M8x25 12 09 UG20 09 Plate 1 10 UG20 10 Ring 4 11 UG20 11 Serialnumber Plate 1 12 UG20 12 Roller 17 13 UG20 13 Ring 4 14 UG20 14 Soc...

Page 51: ...1 07 Serialnumber Plate 1 08 UG21 08 Ring 16x8 4 09 UG21 09 Nut M8 8 10 UG21 10 Pivet 4 8x16 14 11 UG21 11 Foot plate 2 12 UG21 12 Housing rond 450 1 13 UG21 13 Washer M12 4 14 UG21 14 Hex bolt M12x40 4 StepWalk fundation Pos nr Part nr Part description Dimension Qty 10 UG22 10 Installation frame A 1 11 UG22 11 Installation frame C 1 12 UG22 12 Connecting strip 2 13 UG22 13 Lock nut M16 4 14 UG22 ...

Page 52: ...4 Vibration damper 2 15 UG23 15 Hex locknut M12 1 16 UG23 16 Washer M12 1 17 UG23 17 Set screw M12 M16 1 18 UG23 18 Hex nut M16 1 19 UG23 19 Washer M16 1 20 UG23 20 Rod bearing head M16 1 21 UG23 21 Hex bolt M16x50 1 22 UG23 22 Washer M16 1 23 UG23 23 Hex locknut M16 1 24 UG23 24 Hex bolt M8x40 2 25 UG23 25 Washer M8 8 26 UG23 26 Strip 2 27 UG23 27 Rod bearing head M8 4 28 UG23 28 Hex nut M8 4 29 ...

Page 53: ...bolt M8x25 12 07 UG24 07 Serialnumber Plate 1 08 UG24 08 Ring 16x8 4 09 UG24 09 Nut M8 8 15 UG24 15 Weft cap TwistOut Twister Pos nr Part nr Part description Dimension Qty 01 UG25 01 Pivet 4 8x16 5 02 UG25 02 Base plate 1 03 UG25 03 Galv Inner hex screw M6x16 4 04 UG25 04 Rotating disc 1 05 UG25 05 Ball bearing slewing ring 1 06 UG25 06 Washer M8 4 07 UG25 07 Hex bolt M8x25 4 08 UG25 08 Hex bolt M...

Page 54: ...ll bearing 2 15 UG26 15 Ring 16x8 4 16 UG26 16 Socket set screw M8x12 2 17 UG26 17 Socket screw M10x25 1 18 UG26 18 Socket screw M10x40 8 19 UG26 19 Nut M8 4 24 UG26 24 Weft cap Page 27 WaxOnWaxOff fundation Pos nr Part nr Part description Dimension Qty 12 UG27 12 Installation frame A 1 13 UG27 13 Galv Inner hex screw M16x55 4 14 UG27 14 Lock nut M16 4 Page 27 WaxOnWaxOff Pos nr Part nr Part descr...

Page 55: ...1 05 UG28 05 Ring 2 06 UG28 06 Pedal l r 2 10 UG28 10 Serialnumber Plate 1 11 UG28 11 Socket screw 2 12 UG28 12 Ball bearing 2 HandBike handicapped fundation Pos nr Part nr Part description Dimension Qty 08 UG29 08 Installation frame A 2 09 UG29 09 Connecting strip 2 10 UG29 10 Galv Inner hex screw M16x55 8 11 UG29 11 Lock nut M16 8 HandBike handicapped Pos nr Part nr Part description Dimension Qt...

Page 56: ...56 version 1 7 Service Manual Gym For installation maintenance service and guarantee To be completed ...

Page 57: ...57 version 1 7 Service Manual Gym For installation maintenance service and guarantee To be completed ...

Page 58: ...58 version 1 7 Service Manual Gym For installation maintenance service and guarantee To be completed ...

Page 59: ...59 version 1 7 Service Manual Gym For installation maintenance service and guarantee To be completed ...

Page 60: ... vandalism daily or weekly inspection can be necessary 2 Operational inspection maintenance of moving parts See appendix A 3 months after installation after that every 6 months Remove sand and dirt of rotating and sliding parts Check if all rotating and sliding parts are functioning correctly and lubricate if necessary Inspect if all attachment points are secure Inspect coat and zinc work for dama...

Page 61: ...uisance for the bearing WD40 can be used 2 Damages of the color coating can be refreshed with paint About every powder coat RAL color is also available in industrial paint The Noir sable can best be refreshed with industrial paint RAL 7016 or RAL 7021 Gris Sablé RAL7046 3 Stains on stainless steel parts that are a result of environmental rust or weather conditions can be polished of with Scotch Br...

Page 62: ...ant maintenance was performed that there is no question of improper use and the components are truly defective within the guarantee term the relevant components will be sent at no charge 2 Most steel parts come with a standard 2 layer system for outside application Fitpoint Gym Professional SportPoint PaceFit and PaceWalk This 2 layer system involves Pre treatment remove grease and oil and then bl...

Page 63: ... is used for the exercises as indicated on the instruction pictograms 6 A 3 year guarantee is provided on the rubber floor parts of the Gym and Professional Sportpoint devices This only applies for normal usage of the floor In all cases for which this document does not provide an answer or when there is doubt about the cause of damage or poor functioning the manufacturer will be consulted via the ...

Page 64: ...must be submitted For deliveries outside the Netherlands the guarantee only covers the supply of parts Notes 1 The bearings of rotating parts consist in most cases of stainless steel axles and POM plastic bushes The combina tion of these materials is very suitable for outdoor use Both materials should affect up on each other This may result in to some squeaking sounds in the beginning this will di...

Page 65: ... name of equipment Aspect Date of inspection Inspected by Pass Fail Comments Rotating and sliding parts operate smoothly Lubricate if necessary Product instruction label still legible All fixings tightened Remove sand and dirt of rotating sliding parts Coat and zinc free of dama ge Rubber floor free of damage Remarks For equipment that is heavily used a higher maintenance interval applies For devi...

Page 66: ...overall safety of the equipment integrity of internal buffer stops and friction pads foundations and surfa ces Location Type name of equipment Aspect Date of inspection Inspected by Pass Fail Comments Check rotating and sliding parts by opening up the devi ce Lubricate rotating parts with WD40 Cleaning the device See maintenance instructions Inspect rubbers and end stops on proper functioning Insp...