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DESCO WEST 

- 3651 Walnut Avenue, Chino, CA 91710 • (909) 627-8178

DESCO EAST 

- One Colgate Way, Canton, MA 02021-1407 • (781) 821-8370 • Website: 

Desco.com

TB-3031

 Page 1 of 8

© 2014 DESCO INDUSTRIES, INC.

Employee Owned

Chargebuster® Overhead Ionizer

Installation, Operation and Maintenance

Description

The Desco Chargebuster® Overhead Ionizers are steady 

state DC ionizers designed to cover 2 foot by 5 foot (

60473

or 2 foot by 4 foot (

60640

for use in ESD sensitive work.  

The specially designed 3-speed fan modules create better 

coverage, consistent offset voltage (±10 Volts) and superior 

discharge times (< 3 seconds) tested per ANSI/ESD STM 

3.1.  The Chargebuster® Overhead Ionizer is equipped with 

an Auto-Feedback system that continuously optimizes the 

performance and will automatically shut down and alarm 

should the supply voltage drop.
“Necessary non-conductors in the environment cannot lose

their electrostatic charge by attachment to ground.

Ionization systems provide neutralization of charges on

these necessary non-conductive items (circuit board

materials and some device packages are examples of

necessary non-conductors).  Assessment of the ESD

hazard created by electrostatic charges on the necessary

nonconductors in the work place is required to ensure that

appropriate actions are implemented, commensurate with

risk to ESDS [ESD sensitive] items”. (ANSI/ESD S20.20 

Foreword)
“In order to mitigate field-induced CDM [Charged Device

Model] damage, the ESD program shall include a plan for

the handling of process-required insulators.  If the field

exceeds 2,000 volts/inch, steps shall be taken to either: A) 

Separate the insulator from the ESD-sensitive device by a

distance of 30 cm (12 inches); or B) Use ionization or other

charge mitigating techniques to neutralize the charge.”

(ANSI/ESD S20.20 section 8.3)
“The primary method of static charge control is direct

connection to ground for conductors, static dissipative

materials, and personnel.  A complete static control program

must also deal with isolated conductors that cannot be

grounded, insulating materials (e.g., most common plastics),

and moving personnel who cannot use wrist or heel straps

or ESD control flooring and footwear.

November 2014

Air ionization is not a replacement for grounding methods.

It is one component of a complete static control program.

Ionizers are used when it is not possible to properly ground

everything and as backup to other static control methods.

In clean rooms, air ionization may be one of the few

methods of static control available.” (ESD Handbook ESD

TR20.20 Ionization, section 5.3.6.1)
“All ionization devices will require periodic maintenance for

proper operation. Maintenance intervals for ionizers vary

widely depending on the type of ionization equipment and

use environment. Critical clean room uses will generally

require more frequent attention. It is important to set-up a

routine schedule for ionizer service. Routine service is

typically required to meet quality audit requirements.” (ESD

Handbook ESD TR20.20 section 5.3.6.7 Maintenance /

Cleaning)
The Chargebuster® Overhead Ionizer is available in two 

models:

Item

Fans

Input Voltage

Power Cord

60473

3

120 VAC

North America

60640

2

120 VAC

North America

Packaging

Chargebuster® Overhead Ionizer

1  Hanging Kit

Power Cord, North American Plug

3  Emitter Point Cleaners (

60473

)

2  Emitter Point Cleaners (

60640

)

1  Certificate of Calibration

Installation

Place the unit at a desired location where that the airflow will 

not be restricted.  Be sure that the ON/OFF switch located 

on the rear of the unit is in the OFF position.  Plug the power 

cord into the unit and then into the appropriate AC power 

source.

Operation

1.  Set the fan speed switch to the LOW, MED, or HI 

 

position.  Higher airflow will result in faster neutralization 

 

rates.

2.  Position the ionizer so that maximum airflow is directed

 

towards the items or area to be neutralized.

3.  Turn the unit ON.  When the unit is first turned on, it

 

conducts a self-test.  The audible alarm will sound and

 

the LED will cycle through the colors red, yellow and

 

green.  The LED will remain green during normal

 

operation.

Made in the

United States of America

  TECHNICAL BULLETIN TB-3031 

Figure 1.  Desco 

60473

 Chargebuster® Overhead Ionizer

Figure 2.  Desco 

60640

 Chargebuster® Overhead Ionizer

Summary of Contents for Chargebuster 60473

Page 1: ...insulating materials e g most common plastics and moving personnel who cannot use wrist or heel straps or ESD control flooring and footwear November 2014 Air ionization is not a replacement for grounding methods It is one component of a complete static control program Ionizers are used when it is not possible to properly ground everything and as backup to other static control methods In clean room...

Page 2: ...itter points should not require replacement during the life of the unit If necessary item 60507 Replacement Emitter Points are available for purchase Adjustments and Compliance Verification BALANCE OFFSET VOLTAGE ADJUSTMENT The Chargebuster Overhead Ionizer is an auto balancing unit However tuning or manual adjustment can be accomplished by inserting a small screwdriver or trimmer adjustment tool ...

Page 3: ...nalyzer can be used to calibrate the Chargebuster Overhead Ionizer 1 Properly setup the ionizer as described in the Installation procedure on page 1 2 Turn the unit ON and set the FAN SPEED to HIGH 3 Position the charged plate analyzer 18 inches underneath one of the fans of the ionizer 4 Push and hold the ALARM RESET button on the ionizer until the STATUS LED turns red Release the button and the ...

Page 4: ...nment Per ANSI ESD S20 20 the test method for Product Qualification test is ANSI ESD STM3 1 and for Compliance Verification is ESD TR53 which advises Measurements should be made at the location where ESD sensitive items are to be ionized A larger area may require additional ionizers Per S20 20 the required limit for ionizer discharge time is user defined Use Table to determine the number of ionize...

Page 5: ...ure 8 60473 Neutralization Discharge Times at 120VAC 60Hz input TP4 2 2 2 9 TP7 2 2 2 8 TP10 5 5 6 7 TP2 2 5 3 4 TP5 1 4 1 9 TP8 1 9 2 3 TP11 2 3 2 8 TP3 5 2 6 8 TP6 2 1 2 8 TP9 2 4 2 8 TP12 5 8 7 6 TP1 10 1 10 8 16 16 12 12 Charged Plate 16 Figure 9 60473 Neutralization Discharge Times at 220VAC 50Hz input TP4 3 2 3 4 TP7 2 7 3 0 TP10 7 5 8 4 TP2 3 1 3 2 TP5 2 0 2 1 TP8 1 9 2 0 TP11 3 4 4 2 TP3 5...

Page 6: ... 60640 Neutralization Discharge Times at 100VAC 50Hz input TP4 2 7 3 6 TP7 3 3 4 0 TP10 15 6 22 8 TP2 9 1 11 8 TP5 1 7 2 1 TP8 1 8 2 2 TP11 9 6 12 8 TP3 13 5 17 5 TP6 3 9 4 7 TP9 3 8 5 4 TP12 14 8 22 9 TP1 7 1 9 3 16 16 12 12 Charged Plate 16 Figure 11 60640 Neutralization Discharge Times at 120VAC 60Hz input TP4 2 0 2 8 TP7 2 5 3 0 TP10 10 3 11 1 TP2 6 1 7 0 TP5 1 4 1 7 TP8 1 9 2 2 TP11 8 5 9 5 T...

Page 7: ...te Desco com TB 3031 Page 7 of 8 2014 DESCO INDUSTRIES INC Employee Owned TP1 8 9 11 8 16 16 12 12 Charged Plate 16 Figure 12 60640 Neutralization Discharge Times at 220VAC 50Hz input TP4 3 2 3 5 TP7 2 2 3 2 TP10 12 3 14 9 TP2 8 1 9 2 TP5 1 6 2 1 TP8 1 3 1 8 TP11 10 3 14 4 TP3 10 7 11 3 TP6 3 1 3 6 TP9 3 1 4 3 TP12 10 8 12 8 ...

Page 8: ... 16 8cm W x 94 7 cm L 60640 3 9 H x 6 6 W x 22 3 L 9 9cm H x 16 8cm W x 56 6 cm L Emitter Points 050 diameter Made of pure tungsten for improved mechanical strength and ionization stability Fuse 400mA slow blow High Voltage Power Supply 5 5kV DC nominal Input Power AC line power Internally selectable for 100 120 VAC 50 60Hz or 220 230 VAC 50 60Hz Ion Emission Steady state DC with sense feedback Mo...

Page 9: ... 401 Building No 5 JiuGe Business Center Lane 2301 Yishan Rd Minhang District Shanghai China Sales Direct 86 21 6401 6692 Email amall ameya360 com QQ 800077892 Skype ameyasales1 ameyasales2 Customer Service Email service ameya360 com Partnership Tel 86 21 64016692 8333 Email mkt ameya360 com ...

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