DETROIT MBE 900, Operator'S Manual

Page 1: ...s Manual Specifications are subject to change without notice Detroit Diesel Corporation is registered to ISO 9001 2001 Copyright Detroit Diesel Corporation All rights reserved Detroit Diesel Corporation is a Daimler company Printed in U S A ...

Page 2: ...t Fluid Tank 23 11 Aftertreatment Maintenance 24 12 Instrument Panel Lamps 25 13 Diesel Exhaust Fluid Level Warning Lamps 27 13 1 Diesel Exhaust Fluid Level Warning Lamps 27 14 Maintenance 28 14 1 MBE 900 EuroV Preventive Maintenance Tables 93K222 CK 4 and 93K218 CJ 4 28 14 2 Scheduled Intervals 29 14 3 Schedule Use 30 14 4 Required Maintenance Operations 30 14 5 Fuel Prefilter Element Cleaning 34...

Page 3: ...the Hoses 60 15 15 How to Service the Dry Type Air Cleaner 61 16 Detroit Genuine Coolanat Engine Products 62 16 1 Detroit Genuine Coolant Engine Products 62 17 Engine Oil Capacities 64 17 1 Engine Oil Capacities EuroV 64 EuroV MBE 900 Operators Manual All information subject to change without notice 3 DDC SVC MAN 0207 Copyright 2019 DETROIT DIESEL CORPORATION ...

Page 4: ... can be verified to ensure that the engine remains in compliance with emissions standards The use of inadequately engineered manufactured or tested components in repair or rebuild of the engine may be in violation of emissions standards regulations Furthermore modern engines exhibit operating parameters which require the use of proper fluids such as fuel coolant and lubricating oil to maintain lon...

Page 5: ...Weight Rating SAE Society of Automotive Engineers GVWR Gross Vehicle Weight Rating SCA Supplemental Coolant Additive HEST High Exhaust System Temperature SCR Selective Catalyst Reduction in Inch SEL Stop Engine Light inH2O Inches of Water SEO Stop Engine Override inHg Inches of Mercury S N Serial Number ISO International Organization for Standardization SRS Synchronous Reference Sensor k Kilo 1000...

Page 6: ... the time of approval for printing Contact an authorized Detroit service outlet for information on the latest revision The right is reserved to make changes at any time without obligation Detroit engines are built in accordance with sound technological principles and based on state of the art technology Despite this the engine may constitute a risk of damage to property or injury to persons if it ...

Page 7: ...ustible materials The vehicle must be parked outside CAUTION LOSS OF VEHICLE CONTROL To avoid injury from the loss of vehicle control do not use cruise control under these conditions When it is not possible to keep the vehicle at a constant speed on winding roads in heavy traffic in traffic that varies in speed etc On slippery roads wet pavement ice or snow covered roads loose gravel etc WARNING P...

Page 8: ...o avoid injury when working near or on an operating engine remove loose items of clothing and jewelry Tie back or contain long hair that could be caught in any moving part causing injury WARNING PERSONAL INJURY To avoid injury when working on or near an operating engine wear protective clothing eye protection and hearing protection WARNING HOT OIL To avoid injury from hot oil do not operate the en...

Page 9: ... To avoid scalding from the expulsion of hot coolant never remove the cooling system pressure cap while the engine is at operating temperature Wear adequate protective clothing face shield rubber gloves apron and boots Remove the cap slowly to relieve pressure WARNING FIRE To avoid injury from fire do not smoke or allow open flames when working on an operating engine WARNING FIRE To avoid injury f...

Page 10: ... an engine charging a battery or working with the vehicle application electrical system WARNING ELECTRICAL SHOCK To avoid injury from electrical shock do not touch battery terminals alternator terminals or wiring cables while the engine is operating WARNING Battery Explosion and Acid Burn To avoid injury from battery explosion or contact with battery acid work in a well ventilated area wear protec...

Page 11: ...IRE To avoid injury from fire do not smoke or allow open flames when working on an operating engine WARNING FIRE To avoid injury from fire from a buildup of volatile vapors keep the engine area well ventilated during operation Fuel System Observe the following cautions when fueling the vehicle or working with the fuel system WARNING FIRE To avoid injury from fire keep all potential ignition source...

Page 12: ...lames when working on an operating engine Wear adequate protective clothing face shield insulated gloves and apron etc To prevent a buildup of potentially volatile vapors keep the engine area well ventilated during operation Aftertreatment System Observe the following cautions when servicing the Aftertreatment System ATS Be advised that these two labels are attached to the Aftertreatment Device AT...

Page 13: ...wise the engine must be brought up to an operating temperature of 60 C 140 F parked on a level surface and then shut down for 20 minutes for an accurate oil level reading 1 Check the oil level daily with the engine stopped and on a level surface If the engine has just been stopped and is warm wait approximately 20 minutes to allow the oil to drain back into the oil pan before checking 2 Add oil to...

Page 14: ...tarting fluid the heat generated by the external fuel source will cause the injector tips to be damaged when the fuel cools them The injector piston and bushing can be scored from running without lubrication To ensure prompt starting and even running the fuel system must be primed if air has entered the fuel system Priming is done by operating the manual hand priming pump located on the frame moun...

Page 15: ...n in neutral and set the parking brake NOTICE To prevent serious starter motor damage release the ignition switch immediately after the engine has started 2 Turn on the ignition switch 3 Wait for the engine system indicator lights on the instrument panel to go out 4 With foot off the accelerator pedal start the engine 5 If the engine does not start after 20 seconds stop Try again after waiting abo...

Page 16: ...that are fully closed will cause performance issues and is not recommended on Detroit engines Winter fronts can result in the following Excessive fan run time due to higher Charge Air Cooler CAC outlet temperatures resulting from low air flow through the CAC Increased fuel consumption Failure of the DEF system heaters to turn on when needed due to incorrect temperature calculations resulting in fa...

Page 17: ...n Should the AWL Check Engine come on for any reason the vehicle can still be operated and the driver can proceed to the required destination This condition should be reported to an authorized Detroit distributor or dealer NOTICE When the RSL Stop Engine comes on the system has detected a major malfunction in the engine that requires immediate attention It is the operator s responsibility to shut ...

Page 18: ...predetermined speed but will not shut down the engine The engine should not be restarted after it has been shut down by the engine protection system unless the problem has been located and corrected 5 1 3 Red Stop Lamp The conditions that will cause the RSL Stop Engine to come on are High coolant temperature Loss of coolant High oil temperature Low oil pressure Auxiliary shutdown Whenever the AWL ...

Page 19: ...top Engine illuminate The malfunction codes are logged into the MR2 s memory The standard parameters which are monitored for engine protection are low coolant level high coolant temperature low oil pressure and high oil temperature WARNING PERSONAL INJURY To avoid injury from engine shutdown in an unsafe situation ensure the operator knows how to override the stop engine condition on a DDEC equipp...

Page 20: ...here it mixes with atomized fuel from the injectors For optimum engine protection from dust and other airborne contaminants service the dry type air cleaners when the maximum allowable air restriction has been reached Cooling System A radiator thermo modulated fan cooling system is used on the engine This system has a centrifugal type coolant pump to circulate coolant within the engine The thermos...

Page 21: ...n SCR catalyst converts a mixture of nitrogen oxides and Diesel Exhaust Fluid DEF into nitrogen and water DEF is pressurized by a pump and is then sprayed into the SCR EuroV MBE 900 Operators Manual All information subject to change without notice 21 DDC SVC MAN 0207 Copyright 2019 DETROIT DIESEL CORPORATION ...

Page 22: ...DEF is pulled through the DEF tank header to the DEF pump DEF is pumped to the dosing unit and is injected into the aftertreatment DEF circulates back to the DEF tank from the dosing unit 9 Diesel Exhaust Fluid Information 22 All information subject to change without notice Copyright 2019 DETROIT DIESEL CORPORATION DDC SVC MAN 0207 ...

Page 23: ...EF for use in exhaust aftertreatment systems DEF Diesel Exhaust Fluid will be sold at over 2 500 locations throughout North America These locations include Detroit Distributors Freightliner Truck Dealers Western Star Truck Dealers Travel Centers of America Truck Stops Petro Stopping Centers Pilot Travel Centers Additional Diesel Exhaust Fluid DEF sales locations can be found at www afdc energy gov...

Page 24: ...s occur consult your local Detroit Service Center Illumination of the Malfunction Indicator Lamp MIL Lamp indicates a failure of an emissions control device The MIL may illuminate along with other ATS warning lamps Call for service to repair the fault 11 Aftertreatment Maintenance 24 All information subject to change without notice Copyright 2019 DETROIT DIESEL CORPORATION DDC SVC MAN 0207 ...

Page 25: ...e Flashes when idle shutdown or the optimized idle shutdown occurs Red Stop Lamp Table 4 Lamp Lamp Name Description Result Red Stop Lamp RSL Indicates a major engine fault that may result in engine damage Engine derate and or shutdown sequence will be initiated Move the vehicle to the nearest safe location and shut down the engine Call for service Lamp Solid Lamp Flashing At the start of every ign...

Page 26: ... restricted and needs to be serviced May illuminate at the same time as the Malfunction Indicator Lamp MIL and Amber Warning Lamp AWL Service soon Lamp Solid Lamp Flashing At the start of every ignition cycle a bulb check Never flashes Fuel filter needs service Water in Fuel Lamp WIF Table 7 Lamp Lamp Name Description Result Water In Fuel WIF Lamp Yellow lamp indicates that the fuel water separato...

Page 27: ...erformance The use of improper DEF fluid will trigger a decrease in the engine s performance In an empty or an ignored state and the diesel fuel tank is filled without filling the DEF tank the vehicle s speed will be limited to 5 mph until DEF is detected in the DEF tank Figure 1 Driver Card EuroV MBE 900 Operators Manual All information subject to change without notice 27 DDC SVC MAN 0207 Copyrig...

Page 28: ...t trips of short distances operating on construction sites or farms Table 8 MBE 900 Maintenance Intervals Note Up to 50 ppm Sulfur Fuel is acceptable for this application EuroV Using DFS 93K222 CK 4 or DFS 93K218 CJ 4 Approved Oils DFS 93K223 FA 4 oils should not be used in an MBE900 EuroV engine Component Long Haul Greater than2 6 km l 6 0 to 6 9 mpg Short Haul 2 2 to 2 5 km l 5 1 to 5 9 mpg Seve...

Page 29: ... The scope and frequency of maintenance work are determined by the engine s operating conditions severe duty short haul long haul or operating hours vs fuel consumption oil drain interval only Evidence of regular maintenance is essential if a warranty claim has to be submitted If optional equipment is installed be sure to comply with the maintenance requirements for these extra items Important If ...

Page 30: ...nce Tables 93K222 CK 4 and 93K218 CJ 4 Maintenance Interval Table Long Haul Refer to section MBE 900 EuroV Preventive Maintenance Tables 93K222 CK 4 and 93K218 CJ 4 14 3 Schedule Use Before placing your new vehicle in service determine the correct maintenance intervals that apply to your intended use of the vehicle Refer to the Maintenance Schedule Table to determine the distance interval at which...

Page 31: ... The special tool listed in is required for this procedure Table 9 Service Tools Used in the Procedure Tool Number Tool Name Tool Graphic J 46392 Engine Cranking Tool Gaining Access to the Valves Gain access to the valves as follows NOTE Clean the cylinder head cover before removing it 1 Remove the cylinder head cover 2 Remove the inspection cover on the timing case 3 Fit the cranking device into ...

Page 32: ...ary using the procedures under the headings Checking Valve Lash and Adjusting Valve Lash in this section Table 10 Valve Adjustment Method One Engine Crankshaft Position Cylinders 4 cylinder Ignition Sequence 1 3 4 2 NA NA Valve Overlap 4 2 1 3 NA NA 6 cylinder Ignition Sequence 1 5 3 6 2 4 Valve Overlap 6 2 4 1 5 3 14 4 2 Method Two Adjust All Valves Using Two Crankshaft Positions Method two allow...

Page 33: ...between the rocker arm and valve stem exhaust valve or valve bridge intake valve It should be possible to pull the feeler gauge through with no more than light resistance 2 If the value measured is within the range listed in Table Valve Lash Checking and Adjustment in the Check For column check the next valve 3 If the value measured is within the range listed in Table Valve Lash Checking and Adjus...

Page 34: ...ge only for checking adjustment 3 Tighten the locknut 25 N m 18 lb ft 4 Check the valve lash again Adjust again if necessary 14 4 5 Restoring The Vehicle To Operating Condition Restore to operating condition as follows 1 Install the cylinder head cover Refer to section Removal of the Cylinder Head Cover 2 Remove the cranking device from the inspection hole in the timing case 3 Replace the end cove...

Page 35: ...lters 3 Unscrew the cap on the fuel prefilter Pull the cap and filter element out of the prefilter housing 4 Clean the cap and the filter element If the filter element is heavily soiled or damaged replace it 5 Check the O ring on the cap and replace it if necessary 6 Insert the filter element into the prefilter housing and screw the cap onto the housing Tighten the cap 25 N m 18 lb ft EuroV MBE 90...

Page 36: ...er cap to release pressure in the fuel system Replace and tighten the cap 2 Clean the outside of the fuel filter housing See figure below 3 Using a 36 mm socket wrench insert unscrew the cap on the fuel filter and remove it along with the filter element Pull both the cap and the filter element a short distance out of the filter housing See figure below Allow the fuel to drain off the filter into t...

Page 37: ...a hand pump on the fuel water separator work the hand pump 50 times 13 Crank the engine for 30 seconds at a time but no longer Before cranking the engine again wait at least two minutes The engine should start within four 30 second attempts 14 Start the engine Check the fuel filter for leaks 14 7 Engine Oil and Filter Changing WARNING FIRE To avoid injury from fire keep open flames sparks electric...

Page 38: ... the oil filter as follows 1 Chock the tires place the transmission in neutral and set the parking brake NOTE Change the engine oil only when the engine is at an operating temperature of approximately 82 C 180 F 2 Using a 36 mm socket unscrew the oil filter cap Figure 9 Oil Filter Cap 3 Place a suitable receptacle beneath the oil drain plug on the underside of the oil pan Carefully unscrew the oil...

Page 39: ...not wipe clean the filter housing 5 Replace the O ring on the cap See figure above 6 Install the new filter into the cap Make sure the filter element is securely in place 7 Screw the cap onto the oil filter housing Tighten the cap 25 N m 18 lb ft 8 Install the oil drain plug using a new O ring Tighten the plug 65 N m 48 lb ft 9 Add new engine oil through the oil fill EuroV MBE 900 Operators Manual...

Page 40: ...o do so could result in engine damage 11 Start the engine with the accelerator pedal in the idle position Monitor the oil pressure gauge 12 Check the filter and oil drain plug for signs of leakage 13 Stop the engine 14 Check the oil level again after approximately five minutes If necessary add oil up to the maximum fill level on the oil dipstick Do not overfill 14 7 1 Oil Centrifuge The MBE six cy...

Page 41: ...llow excess pressure to escape Set the cap aside NOTE Check and correct the coolant level only when the coolant temperature is below 50 C 122 F NOTE Concentrations of more than 55 by volume should not be used as this is the level which affords the maximum antifreeze protection down to 45 C 49 F Higher concentrations adversely affect heat dissipation 2 Before adding coolant use a suitable tester to...

Page 42: ...scalding from the expulsion of hot coolant never remove the cooling system pressure cap while the engine is at operating temperature Wear adequate protective clothing face shield rubber gloves apron and boots Remove the cap slowly to relieve pressure Flush and change the coolant as follows 1 Open the cap on the surge tank slowly to allow excess pressure to escape Set the cap aside 2 Open the water...

Page 43: ...he flushing gun 6 When the coolant has drained install the coolant drain plug on the radiator 7 Add coolant in the specified concentration until the maximum mark on the surge tank is reached Coolant system capacity is listed below Table 14 Coolant System Capacity Description 4 Cylinder 6 Cylinder Engine Coolant Capacity all vehicles L Qt Engine capacity 8 8 5 12 12 7 Business Class Coolant System ...

Page 44: ... Coolant Flushing and Changing Inspect the cooling system as follows 1 Inspect the radiator the condenser the coolant pump the engine oil cooler the freeze plugs and the heat exchanger for damage and leaks 2 Check all pipes and hoses in the cooling system for damage and leaks Make sure all pipes and hoses are properly positioned to avoid chafing and are securely fastened 3 Check the outside of the...

Page 45: ...bricating Oil and Oil Filter The oil filter is an integral part of the lubrication system Proper filter selection and maintenance are important to satisfactory engine performance and service life The filter should be used to maintain a clean system not to clean up a contaminated system The maintenance intervals for the appropriate duty cycle are listed in tables in this manual Change the oil and r...

Page 46: ...embly from the housing 4 Remove the filter element by pressing and twisting the side and detaching it from the cap 5 Remove the oil filter cap O ring and discard Lightly coat a new O ring with clean engine oil and install it on the filter cap 6 Check the filter housing for any debris and remove if necessary 7 Insert a new filter element into the oil filter cap NOTICE The oil filter bypass valve is...

Page 47: ... the dipstick WARNING PERSONAL INJURY To avoid injury before starting and running the engine ensure the vehicle is parked on a level surface parking brake is set and the wheels are blocked WARNING PERSONAL INJURY Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm Always start and operate an engine in a w...

Page 48: ...n obtaining satisfactory engine performance long engine life and acceptable exhaust emission levels For fuel quality specifications and limits refer to DDC SVC BRO 0001 The fuels used must be clean completely distilled stable and non corrosive For more information regarding the significance of these properties and selection of the proper fuel 15 3 2 Fuel Contamination Generally fuel contamination ...

Page 49: ...void increased risk of a fuel fire do not mix gasoline and diesel fuel NOTICE Detroit will not be responsible for any detrimental effects resulting from adding drained lubricating oil or gasoline to the diesel fuel GasolineThe addition of gasoline to diesel fuel will create a serious fire hazard The presence of gasoline in diesel fuel will reduce fuel cetane number and increase combustion temperat...

Page 50: ...ter onto electrical components plug connectors seals or flexible hoses Information on suitable cleaning and protective products is available from any authorized dealer Note the equipment manufacturer s operating instructions Use the following minimum working distance between the high pressure nozzle and the surface being cleaned Approximately 28 in 700 mm for circular pattern jets Approximately 12...

Page 51: ...oolants 4 If the HVAC unit is connected to the cooling system open the regulating valves all the way 5 Fill the cooling system with a 5 solution 1 6 ounces per quart 50 grams per liter of water of a mildly alkaline cleaning agent Refer to section Coolant Selections and Maintenance 6 Run the engine at moderate speed until the thermostat starts to open The thermostat starts to open at 88 C 190 F and...

Page 52: ...ntifreeze Concentrated antifreeze coolants should be mixed at 50 50 antifreeze 50 water All fully formulated coolants used must also meet DFS 93K217 specification NOTE Fully formulated antifreeze does not require a dosage of Supplemental Coolant Additive SCA at initial use 15 8 Coolant Fill Options 15 8 1 Coolant Fill Options The coolants recommended for use in Detroit engines are listed in the ta...

Page 53: ...red to ensure cooling system protection for Detroit engines These recommendations are general rules and reflect years of experience technology research and product development Specific concerns not covered by this publication should be addressed to your local Detroit representative The coolant used in Detroit engines must meet DFS 93K217 Specification with the following basic requirements Provide ...

Page 54: ...ioner or equivalent sulfamic acid sodium carbonate cleaner and flushed Phosphate Inhibitors Phosphate has tendency to form deposits on surfaces transferring high heat which ultimately affect cooling capabilities Phosphate deposits on water pump seals will result in coolant leakage across seal faces 15 10 Maintenance 15 10 1 Topping Off Coolant The coolant level should be checked daily and at each ...

Page 55: ... must both be drained Flush with clean water through the radiator inlet for 3 to 5 minutes Replace drain fittings Mix required Penray 2011 in a 5 gallon pail and pour into radiator inlet 1 pound per 4 gallons cooling system capacity Fill system completely with clean water Re circulate the Penray 2011 conditioning solution by idling engine for 15 minutes after the top hose is hot thermostat opens i...

Page 56: ...e additional SCA must be added to the coolant as indicated by a nitrite concentration of 900 PPM or less If the nitrite concentration is greater than 900 PPM do not add additional SCA If the nitrite concentration is above 3200 PPM the system is over inhibited The system should be partially drained and filled with a 50 50 mix of water and EG or PG Supplemental Coolant Additive SCA Solutions for Wat...

Page 57: ...ifreeze Coolants EG and PG based antifreeze coolants contain Organic Acid Technology OAT These coolants require less maintenance over the useful life of the engine ELC antifreeze coolants are available as either concentrated or pre mixed formulations Concentrated antifreeze coolants should be mixed at 50 50 antifreeze 50 water These types of coolants should not be mixed with SLCs If an ELC antifre...

Page 58: ... If tap water is used the mineral content in the water must be below the maximum concentration listed in the table below Table 17 Maximum Mineral Concentration in Water Minerals Maximum Concentration Parts per Million Grains per Gallon Chlorides 40 2 5 Sulfates 100 5 8 Total Dissolved Solids 340 20 Magnesium Calcium Content 170 10 Figure 16 Procedure To Evaluate The Quality Of Water Recycled Antif...

Page 59: ...23519398 55 Gallon Drum OWI 2359084 275 Gallon Tote Canada Table 19 Detroit Genuine Coolant Plus Extender for use with Detroit Genuine Coolant Plus Coolant Type Part Number Description IEG Detroit Genuine Coolant Series 50 and Series 60 OWI 23519400 One Quart Bottle 6 Per Case Table 20 Detroit Standard Life Coolant Ethylene Glycol based Coolant Type Part Number Description Concentrate OWI 23539622...

Page 60: ... Ounce 1 Pint Equivalent 23508425 8 Ounce 2 Pint Equivalent 23508426 12 Ounce 3 Pint Equivalent 23507189 16 Ounce 4 Pint Equivalent 23508427 32 Ounce 8 Pint Equivalent 23508428 53 Ounce 13 Pint Equivalent Table 24 Detroit Genuine Coolant Cooling System Cleaners Coolant Type Part Number Description All Types PIC 201549 Twin pack 2 Per Case Standard Life Coolant Only PIC 200164 One Half Gallon Jug 6...

Page 61: ...ant filter you may choose to remove the filter at your next maintenance interval For more details reference bulletin 15TS 10Rev http ddcsn ddc freightliner com cps rde xbcr ddcsn 15TS10Rev pdf 15 15 How to Service the Dry Type Air Cleaner Maintain the air cleaner as follows 1 Replace dry type air cleaner elements when the maximum allowable air cleaner restriction has been reached Air cleaners are ...

Page 62: ...8544 330 Gallon Tote 23513503 Bulk Delivery 1 000 Gallon Min Detroit Genuine Supplemental Coolant Additive Need Release Filters Detroit Genuine Supplemental Coolant Additive Need Release Filters are shown below Table 27 Detroit Genuine Supplemental Coolant Additive Need Release Filters Coolant Type Part Number Description Detroit Genuine Inhibited Ethylene Glycol Coolant NF2091 For 0 8 Gallon Syst...

Page 63: ...acks Indicates Nitrite Molybdate Glycol Levels 23519402 3 Way Coolant Test Strips Bottle of 50 Indicates Nitrite Molybdate Glycol Levels 23522774 3 Way Coolant Test Strips Bottle of 10 Complete Inhibited Ethylene Glycol Coolant Analysis 23516921 Coolant Analysis Bottle Carton of 6 Organic Coolant Analysis 23539088 Laboratory Coolant Analysis EuroV MBE 900 Operators Manual All information subject t...

Page 64: ... 0 L 5 2 qts of oil represented from the fill mark to the full mark NOTICE Overfilling the oil pan can cause engine damage Table 30 Engine Oil Capacities EuroV Parameter DD13 Truck DD13 Coach DD16 Truck Service Fill Oil and Filter Change 38 0 L 40 0 qt 45 0 L 48 0 qt 43 0 L 45 0 qt Oil Pan Capacity High Limit 35 0 L 37 0 qt 42 0 L 44 0 qt 40 0 L 42 0 qt Oil Pan Capacity Low Limit 30 0 L 32 0 qt 37...