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IMPORTANT:  Before using this equipment,
read all safety precautions and instructions.
Keep for future use.

DESCRIPTION

The gravity feed high volume low pressure
GFG gun is designed to apply a wide variety
of  finishing materials.  This gun was manu-
factured  to provide maximum transfer effi-
ciency by 

limiting air cap pressure to 10 psi

(complies with rules issued by SCAQMD
and other air quality authorities).

This gun will produce approximately 10 psi
cap pressure at 80 psi gun inlet pressure, as
measured at the gun inlet.  An air cap test kit
(see 

Accessories) should be used to insure

10 psi air cap pressure is not exceeded.

Note

This gun includes stainless steel
fluid passages, 300 series SS
needle and and 400 series SS fluid
tip.  Guns may be used with chlo-
rinated solvent materials only if
the attached gravity cup is Acetal.

Do not use aluminum cups with
chlorinated solvent materials.

Note

The GFC gravity feed cups are only
included with the gun as part of
the gun-cup assembly. See
Accessories  on page 6 for
more information.

Important:  

This gun may be used with most

common coating and finishing materials. It
is designed for use with mildly corrosive
and non-abrasive materials. If used with
other high corrosive or abrasive materials,
it must be expected that frequent and thor-
ough cleaning will be required and the ne-
cessity for replacement of parts will be
increased.

INSTALLATION

For maximum transfer efficiency,

 

do not

use more pressure than is necessary to
atomize the material being applied.

1 .

Connect the gun to a clean, moisture
and oil free air supply using a hose size
of at least 

5/16" I.D.

 

hose.  Do not use

1/4" I.D. hose (25' x 1/4" hose at 18 CFM
has a pressure loss of 25 psi.  25' x 5/16"
hose at 18 CFM has a pressure loss of
8 psi).

Note

Depending on hose length, larger
I.D. hose may be required.  Install an
HAV-501 air gauge at the gun handle
and air cap test kit over tip.  When

SERVICE  BULLETIN

SB-2-169-D

Replaces SB-2-169-C

Repair Kit KK-5025

GFG-517 GRAVITY FEED HIGH VOLUME LOW PRESSURE SPRAY GUN

gun is triggered on, adjust regulated
pressure to desired setting to pro-
vide a maximum of 10 psi at the air
cap. 

Do not use more pressure than

is necessary to atomize the material
being applied. 

Excess pressure will

create additional overspray and re-
duce transfer efficiency.

Note

If quick connects are required, use
only high flow quick connects (see
Accessories, page 6). Other types
will not flow enough air for proper
gun operation.

Note

If an air adjusting valve is used at the
gun inlet, use DeVilbiss Model HAV-
500 or HAV-501. Some competitive
adjusting valves have significant
pressure drop that can adversely
affect spray performance. Models
HAV-500 and HAV-501 have minimal
pressure drop, which is important for
HVLP spraying.

2 .

Attach the gravity feed cup to the
material inlet.

Note

Protective coating and rust inhibi-
tors have been used to keep the
gun in good condition prior to ship-
ment. Before using the gun, flush it
with solvents so that these materi-
als will be removed from fluid pas-
sages.

OPERATION

Mix, prepare and strain the material to be
sprayed according to the paint maufacturer's
instructions.

Strain material through a 60 or 90 mesh
screen.

1 .

Fill the gravity feed cup with the mate-
rial. Do not overfill. Make sure that the
cup lid vent hole is clear.

2 .

Open the spreader adjustment valve
(20) (Fan) by turning the valve stem
counterclockwise.

3 .

Close the fluid needle adjusting screw
(26) by turning clockwise.

4.

Turn on air supply and set gun inlet
pressure to lowest recommended pres-
sure for material being sprayed. Best
atomization will occur with 10 psig air
cap pressure. However, some materials
can be sprayed at lower pressures,
improving transfer efficiency.

5.

Spray a test area by turning fluid needle
adjusting screw (26) counterclockwise
until a full coat is obtained.

If the finish is too sandy and dry, the material
flow may be too low for the atomization air
pressure being used.

If the finish sags, there is too much material
flowing for the atomization air pressure be-
ing used.

Both of the above can be corrected by
increasing or decreasing the atomization air
pressure or the material flow. Pattern width
can be altered by turning spreader adjust-
ment valve (20), either clockwise to de-
crease the width or counterclockwise to
increase the width.

See Spray Gun Guide, SB-2-001 latest revi-
sion, for details concerning setup of spray
guns.

PREVENTIVE  MAINTENANCE

To clean air cap and fluid tip, brush exterior
with a stiff  bristle brush.  If necessary to
clean cap holes, use a broom straw or
toothpick. 

 

Never use a wire or hard instru-

ment. 

This may scratch or burr holes caus-

ing a distorted spray pattern.

To clean fluid passages, remove excess
material from cup, then flush with a suitable
solvent. Wipe gun exterior with a solvent
dampened cloth. Never completely immerse
in solvent as this is detrimental to the lubri-
cants and packings.

Note

When replacing the fluid tip or fluid
needle, replace both at the same
time.  Using worn parts can cause
fluid leakage. Tip and needle sets
are available. See Chart 2. Also,
replace the needle packing at this
time. Lightly lubricate the threads
of the fluid tip before reassem-
bling. Torque to 20-25 ft. lbs. Do
not overtighten the fluid tip.

To prevent damage to fluid tip (3)
or fluid needle (3), be sure to ei-
ther 1) pull the trigger and hold
while tightening or loosening the
fluid tip, or 2) remove fluid needle
adjusting screw (26) to relieve
spring 

pressure against needle

collar.

Summary of Contents for KK-5025

Page 1: ...ssure drop that can adversely affect spray performance Models HAV 500andHAV 501haveminimal pressuredrop whichisimportantfor HVLP spraying 2 Attach the gravity feed cup to the material inlet Note Protective coating and rust inhibi tors have been used to keep the guningoodconditionpriortoship ment Beforeusingthegun flushit with solvents so that these materi alswillberemovedfromfluidpas sages OPERATI...

Page 2: ...he activity 5 Toolvibration 6 Repeated pressure on a body part 7 Working in cold temperatures CTD s can also be caused by such activities as sewing golf tennis and bowling to name a few Adequate exhaust must be provided to keep air free of accumulations of flammable vapors Smoking must never be allowed in the spray area Fire extinguishing equipment must be present in the spray area Wear eye protec...

Page 3: ...ssure PSI Graph 2 Cap Pressure Versus Inlet Pressure for 57 air cap Gun Inlet Pressure PSI Air Cap Pressur e PSI AIR CAP BAFFLE COMBINATION No Stamped on Parts Air Cap Ref No 2 Ref No 5 Part No Baffle Air Cap Baffle 57 57G JGHV 101 57 GFHV 457 57 Set 80 57G Replacement Instructions for O ring on Spreader Adjustment Valve 1 Remove retaining ring 21 on spreader adjustment 2 Remove valve stem and Tef...

Page 4: ...ncludes a quantity of necessary parts Suffixes K5 K10 designate kits of multiple parts Example JGD 14 K10 is a kit of 10 seals WARRANTY This product is covered by DeVilbiss 1 Year Limited Warranty See SB 1 000 which is available upon request Ref Individual No Part No Description Parts Req 19 P MB 51 AirInletConnector1 4 NPS M 1 20 GFG 413 2 SpreaderAdjustmentValve 1 21 RetainingRing 1 22 O ring Te...

Page 5: ...sage Dry or loose fluid needle packing nut Spreader adjustment screw not seating properly Air cap retaining ring loose No air pressure at gun Fluidneedleadjustingscrewnotopenenough Fluid too heavy for gravity feed Fluid tip not tight Cup lid loose Dirty threads on cup or lid Cracked cup or lid Inadequatematerialflow Low atomization air pressure Too much atomization air pressure Gun too far from wo...

Page 6: ...used Gun too close to surface Air pressure too low Improperthinnerbeingused Materialnotproperlymixed Surface rough oily dirty Tighten Replace washer Clean Adjust gun or reduce fluid flow Mix properly or apply light coats Hold gun at right angle to work and adapt to properguntechnique Check distance Normally approx 8 Reduce air pressure and check spray pattern Follow paint manufacturer s mixing ins...

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